Accepted Materials - SBS Modified Bitumen Membrane Systems
Accepted Materials - SBS Modified Bitumen Membrane Systems
Contents
1 SBS Roof Systems: Accepted Materials
ACCEPTED PRODUCTS AND SYSTEMS FOR ROOFSTAR FIVE (5) YEAR, ROOFSTAR TEN (10) YEAR, AND ROOFSTAR FIVE (5) YEAR WATERPROOFING GUARANTEES.
This list of acceptable materials is not intended for use as a comparison of material performance or quality. It is the sole responsiblity of the design authority to assess the performance capability and material suitability for specific design requirements.
The materials listed are those which have been accepted by the RCABC Guarantee Corp. (RGC) upon application by the manufacturer/supplier, in compliance with RGC Policy A-041, and are materials for which RoofStar Guarantee Certificates are available. The acceptance of these materials in no way reflects on the quality or performance of other materials not listed.
The materials and guideline specifications are listed under the name of the manufacturer and/or supplier of the primary membrane material; except that RGC has issued the guidelines on traditional built-up roofing systems (BUR) incorporating organic and glass felt primary membranes.
The numbers to the left of the index items refer to Sections of the RPM.
1.1 Vapour Retarders
The RCABC does not specify Vapour Retarders, as they are not included in the Guarantee Program. See manufacturer specifications where Vapour Retarders are required, and refer to proprietary products and installation instructions. This cross-reference is listed for information only.
1.2 Deck Overlay Boards
Click on any one of the tabs to the right to find products by manufacturer
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- DensDeck Roofguard: Water-Resistant Gypsum Board
- DensDeck Prime Roof: Guard - Water Resistant Gypsum Board
- Soprabase FR: Fire Resistant Wood Fibreboard with a Factory applied Base Sheet
- Xpress Board: Non-Combustible Mineral Wool Insulation with Factory Applied Base Sheet
- Soprasmart ISO HD 180: HD polyisocyanurate board with a heat fused membrane
Click on any one of the tabs to the right to find products by manufacturer
1.3 Insulation
This section includes tapered insulation, found in each product type/manufacturer shown below.
1.3.1 Composite Board Insulation
Composite board roof insulation products consist of an insulation bonded with another insulation and / or a variety of other products (typically fibreboard, perlite, membranes, etc.) to form a unified, multi-layered insulation board. The top and bottom surfaces of the board may be impregnated and / or coated with asphalt (or other binders), and covered with facing materials such as roofing felts, foils, kraft paper modified bituminous membranes, etc.
The properties and performance of composite board roof insulation varies with the components of the board. Generally, the boards are manufactured to provide some of the following properties and advantages:
- Compatible with asphalt,
- Resistant to thermal conductivity,
- Resistant to fire,
- Resistant to the effects of moisture,
- Resistant to cell deterioration (durable),
- Resistant to impact, and / or
- Unaffected by asphalt application temperatures (no overlay may be required).
The possible disadvantages and precautions involved in the use of composite board insulations include:
- Complexity of manufacture and dissimilar materials,
- Sometimes expensive, and
- Limited availability
- MF - Protect Board Composite - Non-combustible mineral
- Xpress Board - Non-Combustible Mineral Wool Insulation with Factory Applied Base Sheet
1.3.2 Extruded Expanded Polystyrene Foam (XPS)
(See also Expanded Polystyrene Foam and Protected Membrane Roof Assemblies)
Molten polystyrene and a blowing agent HCFC (142B) are mixed, under pressure, in an extruder. As this solution is extruded through an orifice into ambient temperature and controlled conditions, the blowing agent vapourizes causing the polystyrene to expand approximately 30 times its original size. The continuous extrusion process produces boards with a surface “skin” and closed cell structure and, for this reason, has been used extensively for protected membrane roof assemblies. The rigid insulation boards are expanded to a specific thickness during manufacture and have an approximate density of 32 kg / cu. m (2 lb / cu.ft).
Extruded expanded polystyrene foam roof insulation is combustible and, when used on steel decks or over a roof that is subject to fire exposure from below, a fire-rated underlayment or thermal barrier (such as gypsum board) may be required between the roof deck and the insulation (consult Building Code and insurance requirements).
Extruded expanded polystyrene roof insulation is manufactured to CAN / ULC-S701 standard and is currently available in three types (depending on physical properties) and in four forms, as follows:
- Type 4 for use on conventional or protected membrane roofing systems
- Type 4 with a factory-applied latex-modified concrete topping for protected membrane roofing systems
- Type 3 for use on conventional roof systems
- Type 2 for use on conventional roofing systems [density of 24 kg / cu.m (1.5 lb / cu.ft)]
Extruded polystyrene roof insulation provides the following properties and advantages:
- Compatible with asphalt
- Resistant to the effects of moisture
- Resistant to cell deterioration (durable)
- Resistant to impact
- Resistant to thermal conductivity
- Stable K-value
The possible disadvantages or precautions involved in the use of extruded polystyrene roof insulation include:
- Flammable (combustible)
- Affected by solvents (i.e. adhesives and cleaners used for single ply membranes)
- Heat sensitive [requires an insulation overlay, such as fibreboard, to prevent “melting” (burnouts) from hot asphalt]
- Will not retain nails (requires screws and plates)
- Dimensional instability may result from improper curing at the factory
Manufacturer: DOW CHEMICAL CANADA INC.
Contact Address: See Membership List Section 1
Product Group: EXTRUDED, EXPANDED POLYSTYRENE INSULATION
Country of Origin: United States
Country of Manufacture: Canada, United States, locations worldwide
DESCRIPTION
The roofing assembly / material information published in the RGC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
DECKMATE* (Type 2)
DECKMATE insulation is specifically designed to provide high quality, economical insulation for all conventional roofs, with single-ply, 2-ply or 4-ply roof membranes.
DECKMATE roof insulation is an extruded, expanded Type 2 CAN / ULC-S701-97 / CAN / CGSB-51.20-M87 polystyrene foam. It has excellent insulating characteristics (RSI 0.87 per 25 mm (R 5.0 per inch) of thickness), good compressive strength (110 kPa or 16 psi), and low water absorption (less than 1%).
DECKMATE has a smooth, high-density skin, and a closed-cell foam structure with shiplap edges on four sides. It is uniform in thickness and consistency and is easy to cut and handle. When installing, DECKMATE can be either loosely applied or attached to the substrate with mechanical fasteners, hot asphalt or adhesive. Board size is 600 mm x 2400 mm (2' x 8'), in thickness ranging from 25 mm to 100 mm (1" to 4").
DECKMATE* PLUS (Type 3)
DECKMATE* PLUS insulation is specifically designed to provide high quality, economical insulation for conventional roofs, with single-ply, two-ply or four-ply roof membranes.
DECKMATE* PLUS roof insulation is an extruded, expanded, Type 3 CAN / ULC S701 polystyrene foam. It has excellent insulating characteristics (RSI-.087 per 25 mm [R 5.0 per inch] of thickness), good compressive strength (140 kPa or 20 psi) and low water absorption (less than 1%).
DECKMATE* PLUS has a smooth, high-density skin, and a closed cell structure, with ship-lapped edges on four sides. It is uniform in thickness and consistency, and is easy to cut and handle. When installing, DECKMATE * PLUS can be either loose applied or attached to the substrate with mechanical fasteners, hot asphalt or adhesive. Board size is 600 mm x 2400 mm (2' x 8'), in thickness ranging from 25 mm - 100 mm (1" - 4").
ROOFMATE* (Type 4)
ROOFMATE insulation is an extruded, expanded, foamed Type 4 CAN / ULC-S701-97 / CAN / CGSB-51.20-M87 polystyrene rigid board designed specifically for roof applications. It is suitable for use in both protected membrane and conventional roof assemblies.
The extruded board has smooth, high-density skins, shiplap edges on four sides and a very dense closed-cell foam structure. Board size is 600 mm x 2400 mm (2' x 8'), in thickness ranging from 25 mm to 100 mm (1" to 4"). ROOFMATE has one of the highest thermal resistance values, an aged (RSI value of 0.87 per 25 mm (R 5.0 per inch). It has excellent water resistance characteristics (absorption of less than 1%) and a high compressive strength of 240 kPa (35 psi).
ROOFMATE is ideal for use in both standard and lightweight protected membrane roof systems and can be adhered or loosely applied. It is lightweight, easy to cut and simple to install year round.
Manufacturer: OWENS CORNING CANADA INC.
Contact Address: See Membership List Section 1
Product Group: EXTRUDED, EXPANDED POLYSTYRENE INSULATION
Country of Origin: United States
Country of Manufacture: Canada, United States, locations worldwide
DESCRIPTION
The roofing assembly / material information published in the RGC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
FOAMULAR® C200 (Type 3)
FOAMULAR® C200® insulation is specifically designed to provide high quality, economical insulation for conventional roofs, with single-ply, two-ply or four-ply roof membranes.
FOAMULAR® C200® insulation is an extruded, Type 3 CAN / ULC S701 polystyrene foam. It has excellent insulating characteristics (RSI-.088 per 25 mm [R 5.0 per inch] of thickness), compressive strength (140 kPa or 20 psi) and low water absorption (less than 0.7%).
FOAMULAR® C200® has a smooth, high-density skin, and a closed cell structure, with ship-lapped or square edges on four sides. It is uniform in thickness and consistency, and is easy to cut and handle. When installing, FOAMULAR® C200® can be either loose applied or attached to the substrate with mechanical fasteners, hot asphalt or adhesive. Board size is 600 mm x 2400 mm (2' x 8'), in thickness ranging from 25 mm - 100 mm (1" - 4").
FOAMULAR® F350 (Type 4)
FOAMULAR® F350 insulation is an extruded, Type 4 CAN/ULC-S701/CAN/CGSB-51.20-M87 polystyrene rigid board designed specifically for roof applications. It is suitable for use in both protected membrane and conventional roof assemblies
The extruded board has smooth, high-density skins, shiplap edges on four sides and a very dense closed-cell foam structure. Board size is 600 mm x 1200 mm (2' x 4'), in thickness ranging from 25 mm to 100 mm (1" to 4"). FOAMULAR® F350 has one of the highest thermal resistance values, an aged (RSI value of 0.88 per 25 mm (R 5.0 per inch). It has excellent water resistance characteristics (absorption of less than 0.7%) and a high compressive strength of 240 kPa (35 psi).
FOAMULAR® F350 is ideal for use in both standard and lightweight protected membrane roof systems and can be adhered or loosely applied. It is lightweight, easy to cut and simple to install year round.
FOAMULAR® F350 CVI (Type 4)
FOAMULAR® F350 CVI insulation is an extruded, Type 4 CAN/ULC-S701/CAN/CGSB-51.20-M87 polystyrene rigid board designed specifically for roof applications. It is suitable for use in both protected membrane and conventional roof assemblies.
The extruded board has smooth, high-density skins, shiplap edges on four sides and a very dense closed-cell foam structure. Board size is 600 mm x 1200 mm (2' x 4'), in thickness ranging from 25 mm to 100 mm (1" to 4"). FOAMULAR® F350 CVI has one of the highest thermal resistance values, an aged (RSI value of 0.88 per 25mm (R 5.0 per inch). It has excellent water resistance characteristics (absorption of less than 0.7%) and a high compressive strength of 240 kPa (35psi).
Owens Corning developed the FOAMULAR® 350 CVI board with drainage channels on the underside and around the entire perimeter. Compared to the FOAMULAR® 350 board, the FOAMULAR® 350 CVI board has the additional advantage of facilitating the flow of water infiltrated under the insulating boards to the waterproofing system's surface and drains.
FOAMULAR® F350 CVI is ideal for use in both standard and lightweight protected membrane roof systems and can be adhered or loosely applied. It is lightweight, easy to cut and simple to install year round.
FOAMULAR® 400/600/1000 (Type 4)
FOAMULAR® 400/600/1000 insulation is an extruded Type 4 CAN/ULC-S701-CAN/CGSB-51.20-M87 polystyrene rigid board insulation that is specifically designed to provide high quality, economical insulation for conventional roofs, with single-ply, two-ply or four-ply roof membranes.
The extruded board has smooth, high-density skins, shiplap or Square edges on four sides and a very dense closed-cell foam sturcture. Board size is 600 mm x 1200 mm (2'x 8'), in thickness ranging from 25 mm to 100 mm (1" to 4"). FOAMULAR® 400/600/1000 has one of the highest thermal resistance values, an aged (RSI value of 0.88 per 25 mm (R5.0 per inch). It has excellent water resistance characteristics (absorption of less than 0.7%) and a high compressive strength of 275 kPa, 415 KPa, 690 KPa (40 psi, 60 psi, and 100 psi).
FOAMULAR® 400/600/1000 is ideal for use in both standard and lightweight protected membrane roof systems and can be adhered or loosely applied. It is lightweight, easy to cut and simple to install year round.
FOAMULAR® 404/604 and FOAMULAR® 404 RB/604 RB (Type 4)
FOAMULAR® 404/604 and FOAMULAR® 404 RB/604 RB insulation is an extruded Type 4 CAN/ULC-S701-CAN/CGSB-51.20-M87 polystyrene rigid board insulation that is specifically designed to provide high quality, economical insulation for conventional roofs, with single-ply, two-ply or four-ply roof membranes.
The extruded board has smooth, high-density skins, shiplap or Square edges on four sides and a very dense closed-cell foam structure. Board size is 600 mm x 1200 mm (2' x 8'), in thickness ranging from 38 mm to 76 mm (1.5" to 3"). FOAMULAR® 404/604 and FOAMULAR® 404 RB/604 RB has one of the highest thermal resistance values, an aged (RSI value of 0.88 per 25 mm (R 5.0 per inch) for the FOAMULAR® 404/604 and (RSI value of 0.84 per 25 mm (R 4.75 per inch) for the FOAMULAR® 404 RB/604 RB. It has excellent water resistance characteristics (absorption of than 0.05%) and a high compressive strength of 275 kPa, 415 KPa, 690 KPa (40 psi, 60 psi and 100 psi).
Owens Corning developed the FOAMULAR® 404/604 boards with drainage channels around the board perimeter. Compared to a FOAMULAR® 400/600 board, the FOAMULAR® 404/604 board has the additional advantage of facilitating the flow of water infiltrated under the insulating boards to the waterproofing system's surface and drains.
The FOAMULAR® 404 RB/604 RB boards have as the additional feature of top side channels that help facilitate the flow of water to the system's drains.
FOAMULAR® 404/604 and FOAMULAR® 404 RB/604 RB is ideal for use in both standard and lightweight protected membrane roof systems and can be adhered or loosely applied. It is lightweight, easy to cut and simple to install year round.
Manufacturer: TECH-CRETE PROCESSORS LTD.
Contact Address: See Membership List Section 1
Product Group: CONCRETE TOPPED INSULATION ROOF PANELS FOR USE IN PROTECTED MEMBRANE ROOF ASSEMBLIES
Country of Origin: CANADACountry of Manufacture: Canada, 1983
DESCRIPTION
The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
Tech-Crete™ insulated roof panels are 600 mm (2 ft. X 4 ft) composite panels of extruded, expanded, Type 4 CAN/ULC-S701-97 / CGSB-51.20-M87 polystyrene foam, with a factory applied 9.5mm (3/8”) latex modified concrete topping. They are designed as lightweight, self-ballasted, interlocking insulated panels for loose application on top of well drained roof membranes in a low-slope, protected membrane roof assembly.
Tech-Crete panels are tongue and grooved on the longitudinal sides, with a butt edge on the lateral ends. Each board weighs minimum 16.3 kg (36 lb.) creating an insulated panel assembly of about 22 kg/m² (4.5 lb/ft². Panels are available in standard thickness of 50 mm (2”) and 100 mm (4”). In addition, 75 mm (3”) thick panels are available as special order.
BASE INSULATION
The base insulation is Dow Roofmate*, a superior moisture resistant material (absorption less than 1%) with a high thermal resistance value of 0.88 (R 5.0 per inch.), and high compressive strength of 240 kPa (35 psi).
CONCRETE TOPPING The latex modified concrete topping is available in two standard colours, both with a relatively smooth surface:
- CTI (Concrete Topped) Insulated Roof Panels are manufactured as a standard concrete grey colour.
- SRI (Solar Reflective) Insulated Roof Panels are manufactured with a full depth white concrete topping.
PERFORMANCE
Latex modified concrete is very durable and chemically resistant. It can be cut with a masonry saw.
- Concrete topped insulation roof panels can accept occasional maintenance foot traffic, however, they are not intended for use as a patio, plaza deck or construction platform.
- As with other cementitious products, concrete topped insulation roof panels can become stained by efflorescence if stored unprotected for extended periods. This efflorescence will not be so obvious on SRI panels, however, care in scheduling and handling is required to ensure the white topping remains clean.
- Concrete topped insulation roof panels are compatible with most commonly used membranes, however, in some cases a slip sheet between membrane and insulation is required to minimize cracking of the concrete topping.
CERTIFICATIONS AND APPROVALS
Complies with the following codes:
- CCMC - Evaluation Listing #04888-L
- CAN/ULC S107, Type 4 - standard for Thermal Insulation Polystyrene Boards.
- CAN/ULC S107-03 Methods of Fire Tests of Roof Coverings
™ Trademark of Tech-Crete Processors Ltd. *Trademark of the Dow Chemical Company
1.3.3 Expanded Polystyrene Foam (EPS)
(See also 3.6.5 Expanded Extruded Polystyrene)
Third Party Certification: RGC welcomes and accepts the industry recommendation presented by all EPS manufacturers currently active in the B.C. market to require third party certification of the EPS products meeting CAN / ULC-S701-97 / (CAN / CGSB-51.20-M87) requirements. It is understood that such a certification program requires annual inspections / recertification by an independent testing lab.
Molten polystyrene and a blowing agent are mixed and formed into uniform closed-cell structures (“beads”). These are later expanded up to 40 times by steam in a pre-expander. (The amount of expansion determines the density and, therefore, the thermal conductivity of the final product.) The expanded beads are stabilized in curing bins, fused into a billet in a block mold, and cut into the desired size, shape and thickness. This process produces rigid boards of interconnecting closed cells of densities varying from 16 to 48 kg / cu.m (1 to 3 lb / cu.ft). Expanded polystyrene insulation is commonly referred to as “beadboard” or “popcorn”.
Expanded polystyrene roof insulation is presently manufactured to the CAN / ULC-S701-97 / (CAN / CGSB-51.20-M87) standard and is available in four types, depending on the physical properties of the material. Basically, the strength (tensile, compressive, flexural, and shear) and thermal resistance properties increase, and the water vapour permeance and water absorption properties decrease from Type 1 to Type 4. (For Type 2 and Type 4 see also Section 3.6.5 Extruded Expanded Polystyrene). Note: Type 4 is usually, if not always, extruded.
Expanded polystyrene foam roof insulation is combustible and, when used on steel decks or over a roof that is subject to fire exposure from below, a fire-rated underlayment or thermal barrier (such as gypsum board) may be required between the roof deck and the insulation (consult Building Code and insurance requirements).
Expanded polystyrene foam roof insulation provides the following properties and advantages:
- Compatible with asphalt
- Resistant to the effects of moisture
- Resistant to cell deterioration (durable)
- Resistant to impact
- Resistant to thermal conductivity
- Stable K-value (the thermal conductivity does not change with aging)
The possible disadvantages or precautions involved in the use of expanded polystyrene roof insulation include:
- Flammable (combustible)
- Affected by solvents (i.e. adhesives and cleaners used for single-ply membranes)
- Heat sensitive [requires an insulation overlay (such as fibreboard) to prevent “burnouts” from hot asphalt]
- Will not retain nails (requires screws and plates)
- Dimensional instability may result from improper curing at the factory.
Mansonville Plastics (BC) Ltd.
Manufacturer: MANSONVILLE PLASTICS (B.C.) LTD.
Contact Address: See Membership List, Section 1
Product Group: EXPANDED POLYSTYRENE INSULATION
Country of Origin: Canada
Country of Manufacture: Canada
DESCRIPTION
The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer’s data or specifications. The preparation of a detailed specification is the responsibility of the design authority.
Korolite and Koroslope expanded polystyrene (EPS) manufactured by Mansonville Plastics (B.C.) Ltd. are rigid roof insulations, suitable for a variety of roof systems, supplied in both flat and sloped profiles. These insulations are closed cell, light weight and, because of their unique cellular structure, assure permanent thermal values.
They are 100% free of ozone depleting CFC’s and HCFC’s and can be recycled.
KOROLITE REGULAR INSULATION
This EPS flat insulation is the most popular insulation and provides the best value for thermal resistance in most roofing applications.
Thermal Resistance : | RSI = 0.65 / 25 mm (R Value = 3.75 / in.) | ||
Uses: | All conventional roofs for single ply, 2 ply modified and built up roof membranes. | ||
Standards: | Conforms to CAN / ULC-S701-97 / (CAN / CGSB-51.20-M87) Type 1 thermal insulation expanded polystyrene. | ||
Standard Sizes: | 0.6 m x 1.2 m (24" x 48") |
1.2 m x 1.2 m (48" x 48") |
1.2 m x 2.4 m (48" x 96") |
Any thickness that is required to meet thermal requirements. |
KOROLITE HD INSULATION
This EPS flat insulation is used when the roof design dictates the need for a greater compressive and thermal value.
Thermal Resistance : | RSI = 0.70 / 25 mm (R Value = 4.0 / in.) | ||
Uses: | All conventional roofs for single ply, 2 ply modified and built up roof membranes; providing a higher thermal and compressive strength than Korolite Regular Insulation. | ||
Standards: | Conforms to CAN / ULC-S701-97 / (CAN / CGSB-51.20-M87) Type 2 thermal insulation expanded polystyrene. | ||
Standard Sizes: | 0.6 m x 1.2 m (24" x 48") |
1.2 m x 1.2 m (48" x 48") |
1.2 m x 2.4 m (48" x 96") |
Any thickness that is required to meet thermal requirements. |
KOROSLOPE TAPERED INSULATION
Koroslope is a modular tapered insulation roof system designed to provide positive drainage of water on flat roofs.
- Custom computerized design and roof layout drawings are provided.
- The most commonly used slopes are 1:100 (1/8" in 12") and 1:50 (1/4" in 12")
- Can be supplied in Type 1 or Type 2
- Thermal Resistance: same as flat Type 1 or 2 per inch or mm of thickness
- Meets the same CAN / ULC-S701-97 / (CAN / CGSB-51.20-M87) Type 1 and 2 specification
Uses:
- To add slope to all conventional roofs for single ply, 2 ply, and built up roof membranes
- Crickets and backslope to direct water away from walls and projections and to provide slope in valleys, can also be supplied.
Standard Sizes: 1.2 m x 1.2 m (48" x 48")
Manufacturer: PLASTI-FAB, division of PFB Corporation
Contact Address: See Membership List in Section 1.
Product Group: EXPANDED POLYSTYRENE INSULATION
Country of Origin: Canada
Country of Manufacture: Canada
DESCRIPTION
The roofing assembly / material information published in the RGC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
The Plasti-Fab™ PlastiSpan® trademark is applied to a series of moulded expanded polystyrene insulations (EPS) insulation materials manufactured by Plasti-Fab. These insulation materials are lightweight, easy to handle rigid thermal insulation materials. The closed cell structure of PlastiSpan insulation materials does not contain a captive blowing agent - e.g. HCFC’s - and assures constant thermal resistance properties. PlastiSpan insulation is manufactured in a range of densities and forms for use as a component in roofing assemblies.
PLASTISPAN INSULATION (TYPE 1)
PlastiSpan insulation identifies the most widely used PlastiSpan insulation in the family with a nominal density of 16 kg / m3 (1.0 lb / ft3). It provides the best thermal resistance value in most roofing applications.
Thermal Resistance: | RSI = 0.65 m2•OC / (W•25 mm)/R Value = 3.75 Ft 2•hr• OF/(BTU•in) | ||
Compressive Resistance @ 10% Deformation: 70 kPa / 10 psi | |||
Uses: | •Any conventional roofs with single-ply, two-ply or four-ply membranes where EPS insulation is permitted. | ||
• Under shingles (for cathedral ceilings). | |||
Standards: | • Conforms to CAN / ULC-S701-97 / (CAN / CGSB-51.20-M87), Type 1 expanded polystyrene thermal insulation. | ||
• Meets Building Code requirements for foamed plastic thermal insulation. | |||
• CCMC Evaluation Listing 12424-L. | |||
Standard Sizes: | 0.6 m x 1.2 m (24" x 48") | 0.6 m x 2.4 m (24" x 96") | |
0.8 m x 1.2 m (32" x 48") | 1.2 m x 2.4 m (48" x 96") | ||
1.2 m x 1.2 m (48" x 48") | |||
Any thickness to meet thermal requirements. |
PLASTISPAN HD INSULATION (TYPE 2)
PlastiSpan HD insulation identifies a thermal insulation with a normal density approximately 50% higher than PlastiSpan insulation (Type 1) at 24 kg / m3 (1.5 lb / ft3).
Thermal Resistance: | RSI = 0.70 m2•OC / (W•25 mm)/R Value = 4.04 Ft 2•hr• OF / (BTU•in) | ||
Compressive Resistance @ 10% Deformation: 110kPa / 16 psi | |||
Uses: | •Any conventional roofs with single-ply, two-ply or four-ply membranes where EPS insulation is permitted. | ||
• Under shingles (for cathedral ceilings). | |||
• Used in any roofing applications in which heavier roof loads require a higher compressive strength than PlastiSpan insulation (Type 1). | |||
Standards: | • Conforms to CAN / ULC-S701-97 / (CAN / CGSB-51.20-M87), Type 2 expanded polystyrene thermal insulation. | ||
• Meets Building Code requirements for foamed plastic thermal insulation. | |||
• CCMC Evaluation Listing 12425-L. | |||
Standard Sizes: | 0.6 m x 1.2 m (24" x 48") | 0.6 m x 2.4 m (24" x 96") | |
0.8 m x 1.2 m (32" x 48") | 1.2 m x 2.4 m (48" x 96") | ||
1.2 m x 1.2 m (48" x 48") | |||
Any thickness to meet thermal requirements. |
PLASTISPAN INSULATION (TYPE 3)
PlastiSpan insulation (Type 3) identifies a thermal insulation with a nominal density approximately 100% higher than PlastiSpan insulation (Type 1) at 32 kg / m3 (2.0 lb / ft3).
Thermal Resistance: | RSI = 0.74 m2•OC / (W•25 mm) / R Value = 4.27 Ft 2•hr• OF / (BTU•in) | ||
Compressive Resistance @ 10% Deformation: 140kPa / 20 psi | |||
Uses: | •Any conventional roofs with single-ply, two-ply or four-ply membranes where EPS insulation is permitted. | ||
• Under shingles (for cathedral ceilings). | |||
• Used in any roofing applications in which heavier roof loads require a higher compressive strength than PlastiSpan insulation (Type 1) or PlastiSpan HD insulation (Type 2). | |||
Standards: | • Conforms to CAN / ULC-S701-97 / (CAN / CGSB-51.20-M87), Type 3 expanded polystyrene thermal insulation. | ||
• Meets Building Code requirements for foamed plastic thermal insulation. | |||
• CCMC Evaluation Listing 12426-L. | |||
Standard Sizes: | 0.6 m x 1.2 m (24" x 48") | 0.6 m x 2.4 m (24" x 96") | |
0.8 m x 1.2 m (32" x 48") | 1.2 m x 2.4 m (48" x 96") | ||
1.2 m x 1.2 m (48" x 48") | |||
Any thickness to meet thermal requirements. |
PLASTISPAN SLOPED INSULATION
The complete family of PlastiSpan insulation materials is available in both flat and sloped profiles. All roofing experts agree that adding a slope to the top surface of the roof assembly, however small, will provide positive drainage, eliminate pooled water, and can extend the life of the roof assembly. For sloped roofs, Plasti-Fab provides PlastiSpan insulation cut with a taper across the 1.2-rn (48") width. A predetermined layout of the tapered insulation boards is provided by Plasti-Fab in order to include a 1:50 (1/4" in 12") or 1:100 (1/8" in 12") positive slope to the drains.
Special sizes, “crickets”, and back slopes are available; custom computerized design of PlastiSpan sloped insulation boards layout is provided.
1.3.4 Polyisocyanurate Foam
Polyisocyanurate is a closed-cell rigid foam material. The insulation boards are manufactured with asphalt-saturated felt, glass fibre or acrylic facer sheets on the top or bottom of the foam core. In some cases the foam core is reinforced with glass fibre or acrylic to provide additional fire resistance and greater dimensional stability.
Polyisocyanurate foamboard roof insulation is presently manufactured to two standards:
- CAN / ULC S704-01 (CGSB 51-GP-21M) applies to unfaced polyisocyanurate rigid insulation boards intended for applications where the continuous use surface temperature does not exceed +110°C (+230°F). This standard establishes one type (Type 4) and three classes (Class 1, 2 or 3) of polyisocyanurate insulation. The type is determined by the physical properties of the material and the class is determined by its surface burning characteristics.
- CAN / ULC S704-01 (CAN / CGSB-51.26-M86) applies to faced polyisocyanurate rigid insulation boards intended for applications where the continuous use temperature is within -60°C to +80°C (-76°F to +176°F). This standard establishes four types (Type 1, 2, 3, or 4), four facing categories (Facing 1, 2, 3, or 4), and two surface burning characteristic classifications (surface burning characteristic “a” or “b”). The type is determined by the physical properties of the material, the facing is determined by the product the insulation is foamed between, and the surface burning characteristic is derived from the final product's flame spread classification. RGC Guarantee Standards require that polyisocyanurate insulation manufacturers clearly identify the manufacturing date on product labels.
Polyisocyanurate insulation provides the following properties and advantages:
- Compatible with asphalt
- Compatible with roof system components
- Resistant to the effects of moisture
- Resistant to cell deterioration
- Resistant to impact
- Resistant to thermal conductivity
- Resistant to fire
- Resistant to thermal cycling (dimensionally stable)
- Unaffected by hot asphalt
- Retains mechanical fasteners
The possible disadvantages or precautions involved in the use of polyisocyanurate foam insulation include:
- Requires an insulation overlay (fibreboard or retrofit board) to prevent potential asphalt blistering
- Aged thermal resistance Long Term Thermal Resistance (LTTR) tested to CAN / ULC -S770 should be used for design calculations. Refer to RPM Section 3.6.1.1 quick reference chart for thermal resistance values.
- Felt skin may change dimensionally if exposed to weathering (provide protection prior to installation)
- Heavy equipment may compress insulation, causing deflections and de-bonding of the membrane
- Will not retain nails (requires screws and plates)
Manufacturer: ATLAS ROOFING CORPORATION
Contact Address: See Membership List, Section 1
Product Group: POLYISOCYANURATE ROOF INSULATION
Country of Origin: USA
Country of Manufacture: USA
DESCRIPTION
The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer’s data or specifications. The preparation of a detailed specification is the responsibility of the design authority.
All AC Foam product cores are state-of-the-art, closed-cell polyisocyanurate foam produced through the use of environmentally safe procedures. Polyisocyanurate, the most widely used and accepted foam insulation product in use today, provides superior fire performance characteristics and the ability to retain high R-Values. Designed for use in commercial roof applications. AC Foam products are available in a wide variety of facers, thicknesses and R-Values. Each AC Foam product is manufactured for exceptional strength, using dimensionally stable facers to add toughness to the boards and meet the high quality standards expected from Atlas.
THE TWO ROOFING PRODUCTS PRESENTLY OFFERED ARE:
AC Foam III | •Polyisocyanurate core integrally laminated to a specially coated facer (ideal for self-adhered membranes). |
AC Foam Supreme | •Polyisocyanurate core integrally laminated to a tri-laminate foil facer. |
ATLAS AC Foam
Long Term Thermal Resistance (LTTR): | RSI value = 1.06 / 25 mm (1") [R Value = 6.0 / 25mm (1")] |
Foam Density | 32 kg / cu.m (2.0 lb / cu ft.) |
Compressive Strength | 138 kpa (20 psi) |
Uses | •AC Foam III: Do not use with hot applied membranes, i.e. coal tar or asphalt |
Standards (AC Foam III) | Conforms to CAN / ULC S704-01 / CAN / CGSB 51.26-M86 |
FM-Class 1, I-60, I-90 | |
UL C S-126 | |
Standard Sizes | 1.2 m x 1.2 m (48" x 48") for Asphalt or adhesive applied applications |
1.2 m x 2.4 m (48" x 96") for Mechanically fastened applications |
TAPERED AC FOAM III
Atlas Manufactures AC Foam III in a tapered profile to attain positive drainage while maintaining the highest thermal efficiency in a tapered system. All tapered panels are 4' x 4' in size with standard slopes of 1/8" / ft. with a 1/2" / ft. slopes for crickets. Computerized designs complete with shop drawings are available to the architect design authority.
Manufacturer: CARLISLE SYNTEC CANADA
Contact Address: See Membership List, Section 1
Product Group: POLYISOCYANURATE ROOF INSULATION
Country of Origin: USA
Country of Manufacture: USA
DESCRIPTION
Polyisocyanurate HP-H is a foam core insulation board covered on both sides with a medium weight fiber- glass reinforced facer. This dimensionally stable, durable insulation offers maximum thermal efficiency. Polyisocyanurate HP-H is recommended for use under Carlisle’s Sure-Seal, Brite-Ply and Sure-Weld Fully-Adhered and Mechanically-Fastened Roofing Systems and the Design “B” Ballasted Roofing System. Carlisle Polyisocyanurate HP-H insulation is UL and FM approved as a system component in certain Carlisle roofing assemblies. Please review the current Carlisle Design and / or Application Specifications for the appropriate use under a Carlisle Roofing System. Polyisocyanurate HP-H is also available in tapered form. The industry follows CAN / ULC-S770 test method for determining a 15-year time-weighted average Long Term Thermal Resistance (LTTR).
TYPICAL PROPERTIES AND CHARACTERISTICS:
Nominal Thickness inches (mm) | • 1.0 (25) |
LTTR R-Value* | • 6.0 |
LTTR C-Value* | • 0.167 |
T-Load Quantity Sq. Ft. (Sq. M.) | • 32,384 (3,009) |
Flute Span Ability, in. (mm) | • 2-5/8 (67) |
Minimum Thickness, in (mm) | • 0.95 (24) |
PHYSICAL PROPERTIES:
Property | Test Method | Specification Limits |
Compressive Strength, psi (kPa) | ASTM D1621 Procedure A | Minimum 20 (138) |
Moisture Vapour Transmission, perms | ASTM C355 | Maximum 1.0 |
Foam core Density, lb / ft3 (kg / m3) | ASTM D1622 | Nominal 2.0 (32) |
Flame Spread (foam core) | ASTM E84 | Maximum 25 |
Service Temperature, range if ºF (ºC) | - - - | -100 (-73) to 250 (121) |
Carlisle Polyisocyanurate HP-H meets or exceeds ASTM C1289 (Type II, Class 1, Grade 2) and Federal Specification HH-I-1972/2.
Manufacturer: FIRESTONE BUILDING PRODUCTS COMPANY CANADA
Contact Address: See Membership List, Section 1
Product Group: POLYISOCYANURATE ROOF INSULATION
Country of Origin: USA
Country of Manufacture: USA
DESCRIPTION
The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer’s data or specifications. The preparation of a detailed specification is the responsibility of the design authority.
FIRESTONE RESISTA
Firestone RESISTA roof insulation consists of a closed-cell polyisocyanurate foam core laminated to a specially coated, inorganic, fibreglass facer. It provides outstanding fire, wind and thermal performance for commercial roofing applications. It can be used with all Firestone Roofing Systems Membrane.
Long Term Thermal Resistance (LTTR): | RSI value = 1.06 / 25 mm (1") [R Value = 6.0 / 25mm (1")] | |
Standards | Factory Mutual (FM) approved for Class I insulated steel deck construction (tested to FM 4450 standard) | |
Foamed plastic for built-up roof covering classified by Underwriters Laboratories of Canada (ULC) as to an external fire exposure only (per ULC S107) | ||
Foamed plastic classified by Underwriters Laboratories of Canada as roof deck construction material with resistance to internal fire exposure for use in Construction No. C8 (tested to CAN / ULC-S126M) | ||
Foamed plastic classified by Underwriters Laboratories of Canada for Fire Resistance Classification (tested to CAN / ULC-S101-M89). See ULC List of Equipment and Material Directory (Vol. III). | ||
Based on current UL, ULC and / or FM test data, Firestone Resista complies with the following model building codes when installed in accordance with UL, ULC and / or FM requirements: BOCA, ICBO, SBCCI, Metro-Dade 92-0930.02 and CAN/ULC- S704-01/ CAN / CGSB 51.26-M86. | ||
Resista is mold resistant as per ASTM D3273 standards. | ||
Standard Sizes | 1.2 m x 1.2 m (4' x 4') |
1.2 m x 2.4 m (4' x 8') |
Thicknesses: 25.4 mm to 101.6 mm (1" to 4") |
FIRESTONE RESISTA TAPERED ROOF INSULATIONS
Firestone Tapered Project Management Team offers the architect, consultant and general contractor complete engineered roof design support services.
Standard Sizes | 1.2 m x 1.2 m (4' x 4') |
1.2 m x 2.4 m (4' x 8') |
at standard slopes ranging 1/16" per foot (.5%) to 1/2" per foot (4%) | ||
Boards with slopes of 4.8 mm (3/16") and 9.5 mm (3/8") may be special ordered. | ||
Board thickness ranges from 12.7 mm to 63.5 mm (.5" to 2.5") maximum in one layer. |
Manufacturer: HUNTER PANELS LLC
Contact Address: See Membership List, Section 1
Product Group: POLYISOCYANURATE ROOF INSULATION
Country of Origin: USA
Country of Manufacture: USA
DESCRIPTION
H-Shield CG:
Polyisocyanurate H-Shield CG is a foam core insulation board covered on both sides with a medium weight fiber-glass reinforced facer. This dimensionally stable, durable insulation offers maximum thermal efficiency. Hunter Panels Polyisocyanurate H-Shield CG insulation is UL and FM approved as a system component in certain roofing assemblies. Polyisocyanurate H-Shield CG is also available in tapered form. The industry follows CAN / ULC-S770 test method for determining a 15-year time-weighted average Long Term Thermal Resistance (LTTR).
TYPICAL PROPERTIES AND CHARACTERISTICS:
Nominal Thickness inches (mm) | • 1.0 (25) |
LTTR R-Value* | • 6.0 |
LTTR C-Value* | • 0.167 |
T-Load Quantity Sq. Ft. (Sq. M.) | • 32,384 (3,009) |
Flute Span Ability, in. (mm) | • 2-5/8 (67) |
Minimum Thickness, in (mm) | • 0.95 (24) |
PHYSICAL PROPERTIES:
Property | Test Method | Specification Limits |
Compressive Strength, psi (kPa) | ASTM D1621 Procedure A | Minimum 20 (138) |
Moisture Vapour Transmission, perms | ASTM C355 | Maximum 1.0 |
Foam core Density, lb / ft3 (kg / m3) | ASTM D1622 | Nominal 2.0 (32) |
Flame Spread (foam core) | ASTM E84 | Maximum 25 |
Service Temperature, range if ºF (ºC) | - - - | -100 (-73) to 250 (121) |
Hunter Panels Polyisocyanurate H-Shield CG meets or exceeds ASTM C1289 (Type II, Class 1, Grade 2) and Federal Specification HH-I-1972/2.
H-Shield Premier:
Polyisocyanurate H-Shield Premier is a foam core insulation board covered on both sides with a medium weight fiber-glass reinforced facer. This dimensionally stable, durable insulation offers maximum thermal efficiency. Hunter Panels Polyisocyanurate H-Shield Premier insulation is UL and FM approved as a system component in certain roofing assemblies. Polyisocyanurate H-Shield Premier is also available in tapered form. The industry follows CAN / ULC-S770 test method for determining a 15-year time-weighted average Long Term Thermal Resistance (LTTR).
TYPICAL PROPERTIES AND CHARACTERISTICS:
Nominal Thickness inches (mm) | • 1.0 (25) |
LTTR R-Value* | • 6.0 |
LTTR C-Value* | • 0.167 |
T-Load Quantity Sq. Ft. (Sq. M.) | • 32,384 (3,009) |
Flute Span Ability, in. (mm) | • 2-5/8 (67) |
Minimum Thickness, in (mm) | • 0.95 (24) |
PHYSICAL PROPERTIES:
Property | Test Method | Specification Limits |
Compressive Strength, psi (kPa) | ASTM D1621 Procedure A | Minimum 20 (138) |
Moisture Vapour Transmission, perms | ASTM C355 | Maximum 1.0 |
Foam core Density, lb / ft3 (kg / m3) | ASTM D1622 | Nominal 2.0 (32) |
Flame Spread (foam core) | ASTM E84 | Maximum 25 |
Service Temperature, range if ºF (ºC) | - - - | -100 (-73) to 250 (121) |
Hunter Panels Polyisocyanurate H-Shield Premier meets or exceeds ASTM C1289 (Type II, Class 1, Grade 2) and Federal Specification HH-I-1972/2.
H-Shield Composite:
Polyisocyanurate H-Shield Composite is a foam core insulation board covered on both sides with a medium weight fiber-glass reinforced facer. This dimensionally stable, durable insulation offers maximum thermal efficiency. Hunter Panels Polyisocyanurate H-Shield Composite insulation is UL and FM approved as a system component in certain roofing assemblies. Polyisocyanurate H-Shield Composite is also available in tapered form. The industry follows CAN / ULC-S770 test method for determining a 15-year time-weighted average Long Term Thermal Resistance (LTTR).
TYPICAL PROPERTIES AND CHARACTERISTICS:
Nominal Thickness inches (mm) | • 1.0 (25) |
LTTR R-Value* | • 6.0 |
LTTR C-Value* | • 0.167 |
T-Load Quantity Sq. Ft. (Sq. M.) | • 32,384 (3,009) |
Flute Span Ability, in. (mm) | • 2-5/8 (67) |
Minimum Thickness, in (mm) | • 0.95 (24) |
PHYSICAL PROPERTIES:
Property | Test Method | Specification Limits |
Compressive Strength, psi (kPa) | ASTM D1621 Procedure A | Minimum 20 (138) |
Moisture Vapour Transmission, perms | ASTM C355 | Maximum 1.0 |
Foam core Density, lb / ft3 (kg / m3) | ASTM D1622 | Nominal 2.0 (32) |
Flame Spread (foam core) | ASTM E84 | Maximum 25 |
Service Temperature, range if ºF (ºC) | - - - | -100 (-73) to 250 (121) |
Hunter Panels Polyisocyanurate H-Shield Composite meets or exceeds ASTM C1289 (Type II, Class 1, Grade 2) and Federal Specification HH-I-1972/2.
Manufacturer: IKO INDUSTRIES LTD.
Contact Address: See Membership List, Section 1
Product Group: POLYISOCYANURATE ROOF INSULATION
Country of Origin : Canada
Country of Manufacture: Canada
DESCRIPTION
The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer’s data or specifications. The preparation of a detailed specification is the responsibility of the design authority.
IKO Industries Ltd. is a Canadian manufacturer of polyisocyanurate insulations. The IKOTHERM III insulation panels are manufactured with non-asphaltic inorganic coated glass fiber facers for use in virtually all roof assemblies.
Long Term Thermal Resistance (LTTR): | RSI value = 1.05 / 25 mm (1") [R Value = 6.0 / 25 mm (1")] | |
Compressive Strength | 140 kpa [20 lb / sq. in.] | |
Uses | All conventional single-ply, modified and built-up roofing systems | |
Standards | Conforms to CAN / ULC-S704-01 / CAN / CGSB 51.26-M86 | |
FM-Class 1, I-60, I-90 | ||
CAN/ULC S-126, S-107 | ||
Standard Sizes | 1.2 m x 1.2 m (4' x 4') |
1.2 m x 2.4 m (4' x 8') |
Thicknesses of 25.4 mm to 104.1 mm (1" to 4.1") | ||
The following meet CAN/ULC -S704-01: | ||
Tensile Strength | 35 kpa | |
Flexural Strength | (MD/XD) 607/479 kpa | |
Dimensional Stability | 2.0% | |
Water Vapour Permeance | 60ng / Pa*s*m2 | |
Water Absorption | 3.5% | |
Service Temp. | Range: min: 40°C to max. 100°C |
Manufacturer: JOHNS MANVILLE CORPORATION
Contact Address: See Membership List in Section 1.
Product Group: POLYISOCYANURATE ROOF INSULATION
Country of Origin: USA
Country of Manufacture: USA
DESCRIPTION
The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer's data. Detailed specification and design assistance is available through the distribution network, our representatives and the manufacturer. The preparation of the final detailed specification for the specific project is the responsibility of the architect / specifier.
Johns Manville Corporation manufactures a variety of polyisocyanurate insulations. The insulation panels are manufactured with flexible facers, trilaminate foil, glassmat, or non-asphaltic inorganic matt facers for use in virtually all roof assemblies.
These insulations are lightweight, easy to handle, and fully compatible with recognized roofing systems, deck types and materials. Their closed-cell structure assures long lasting thermal performance. The same polyisocyanurate foam core formulation is used in all the products manufactured by Johns Manville Corporation.
ENRGY 3 AGF & BARRIER BOARD ISO INSULATION
ENRGY 3 AGF identifies the most widely used insulation using HCFC 141.b in the family of products manufactured by Johns Manville Corporation.
Long Term Thermal Resistance (LTTR): | RSI value = 1.06 / 25 mm (1") [R Value = 6.0 / 25 mm (1")] | |
Compressive Strength | 138 kpa nom (173 kpa available) [20 lb / sq. in nom (25 lb / sq. in available)] | |
Uses | All conventional single-ply, modified and built-up roofing systems. | |
Standards | Conforms to CAN / ULC-S704-01 / CAN / CGSB 51.26-M86 (Types 1-4) | |
FM-Class 1, I-60, I-90 | ||
ULC S-126 | ||
Standard Sizes | 1.2 m x 1.2 m (4' x 4') |
1.2 m x 2.4 m (4' x 8') |
Thicknesses: 25 mm to 104 mm (1" to 4.1") |
TAPERED ENRGY 3 AGF INSULATION
Johns Manville Corporation designs and manufactures tapered polyisocyanurate roof insulation systems, with slopes ranging from 1:200 (1/16" in 12") to 1:25 (1/2" in 12"). The most commonly used slopes are 1:100 (1/8" in 12") and 1:50 (1/4" in 12"). Complimentary computerized design service, as well as the normal “shop drawings” required for application, are available to the architect / specifier from Johns Manville Corporation.
Manufacturer: RMAX, INC.
Contact Address: See Membership List in Section 1.
Product Group: POLYISOCYANURATE INSULATION Country of Origin: USA
Country of Manufacture: USA
DESCRIPTION
The roofing assembly / material information published in the RGC Roofing Practices Manual does NOT represent the complete set of the manufacturer's published data, nor does it represent a detailed specification. Information as available will be provided by Rmax to assist the design professional in his decision process.
Rmax offers a wide variety of roofing insulation products to meet almost every roofing insulation need. Featuring polyisocyanurate foam cores, these products are compatible with the complete range of today’s most popular roofing membranes.
MULTI-MAX FA-3:
Rmax Multi-Max FA is a rigid, foam plastic, thermal insulation board composed of polyisocyanurate foam bonded to glass fiber on each side. This roofing insulation is suitable for use in insulated roofing system constructions utilizing built-up roof, modified bitumen or single-ply membranes and metal panel roofing systems. Multi-Max FA is intended for use in new roofing construction and limited retrofit / recover roofing constructions over steel, wood, non-combustible and certain types of nailable roof decks.
Long Term Thermal Resistance (LTTR): | RSI value = 1.06 / 25 mm (1") [R Value = 6.0 / 25 mm (1")] | |
Uses | All conventional single-ply, modified and built-up roofing systems. | |
Standards | Manufactured to conform to CAN / ULC-S704-01 / CAN / CGSB 51.26-M86 | |
Factory Mutual (FM) 4450 Class 1 approval for insulated steel deck construction | ||
Underwriters Laboratories of Canada (ULC) listed as to an external fire exposure only. (ULC S107) | ||
Standard Sizes | 1.2 m x 1.2m (48" x 48") |
|
1.2 m x 2.4 m (48" x 96") |
Thicknesses: 38 mm to 101 mm (1.5" to 4.0") |
MULTI-MAX-3:
Rmax Multi-Max is a rigid, foam plastic, thermal insulation board composed of polyisocyanurate foam bonded to glass fiber mat facers on each side. This roofing insulation is suitable for use in insulated roofing system constructions utilizing built-up roof, modified bitumen or single-ply membranes and metal panel roofing systems. Multi-Max is intended for use in new roofing construction and limited retrofit / recover roofing constructions over steel, wood, non-combustible and certain types of nailable roof decks.
Long Term Thermal Resistance (LTTR): | RSI value = 1.06 / 25 mm (1") [R Value = 6.0 / 25 mm (1")] | |
Uses | All conventional single-ply, modified and built-up roofing systems. | |
Standards | Manufactured to conform to CAN / ULC-S704-01 / CAN / CGSB 51.26-M86 | |
Factory Mutual (FM) 4450 Class 1 approval for insulated steel deck construction | ||
Underwriters Laboratories of Canada (ULC) listed as to an external fire exposure only. (ULC S107) | ||
Standard Sizes | 1.2 m x 1.2 m (48" x 48") |
1.2 m x 2.4 m (48" x 96") |
Thicknesses: 38 mm to 102 mm (1.5" to 4.0") |
TAPERED THERMAROOF-3:
Rmax Tapered Thermaroof is a rigid, foam plastic, thermal insulation board composed of polyisocyanurate foam bonded to glass fiber facers on each side. The top surface is manufactured with a 1/8", ¼", or ½" per foot slope to provide positive roof drainage. This roofing insulation is suitable for use in insulated roofing system constructions utilizing built-up roof, modified bitumen or single-ply membranes. Tapered Thermaroof is intended for use in new roofing construction and limited retrofit / recover roofing constructions over steel, wood, non-combustible and certain types of nailable roof decks.
Long Term Thermal Resistance (LTTR): | RSI value = 1.06 / 25 mm (1") [R Value = 6.0 / 25 mm (1")] |
Uses | All conventional single-ply, modified and built-up roofing systems. |
Standards | Manufactured to conform to CAN / ULC-S704-01 / CAN / CGSB 51.26-M86 |
Factory Mutual (FM) 4450 Class 1 approval for insulated steel deck construction | |
Underwriters Laboratories of Canada (ULC) listed as to an external fire exposure only. (ULC S107) | |
Standard Sizes | 1.2 m x 1.2 m (48" x 48") |
Thicknesses: 19 mm to 89 mm (0.75" to 3.5") with slopes of 1/8", ¼" and ½" per foot. See Rmax data sheets for specific panel dimensions. |
RE-COVER BOARD-3:
Rmax Re-Cover Board is a rigid, foam plastic, thermal insulation board composed of polyisocyanurate foam bonded to glass fiber / or glass fiber facers on each side. This roofing insulation is suitable for use in insulated roofing system constructions utilizing built-up roof, modified bitumen or single-ply membranes and metal panel roofing systems. Re-Cover Board may be used in recover type applications where the existing roof system is still sound and firmly attached.
Long Term Thermal Resistance (LTTR): | RSI value = 1.06 / 25 mm (1") [R Value = 6.0 / 25 mm (1")] |
Uses | Recover applications where the existing roof is still sound and firmly attached. |
Standards | Manufactured to conform to CAN/ULC-S704-01 / CAN / CGSB 51.26-M86 |
Factory Mutual (FM) 4450 Class 1 approval for insulated steel deck construction. FM listing requires that old roof is left in place and conforms to FM4450. | |
Standard Sizes | 1.2 m x 1.4 m (48" x 96") |
Thicknesses: 13 mm to 33 mm (0.5" to 1.3") |
THERMAROOF PLUS-3:
Rmax Thermaroof Plus, with the reinforced aluminium foil facers, is an excellent insulation product for use with the loose-laid or mechanically fastened types of single ply membranes or metal panel roofing systems available today. Thermaroof Plus is approved for use in new roofing constructions, and limited retrofit / recover roofing projects over steel, wood, non-combustible and certain types of nailable surfaces.
Long Term Thermal Resistance (LTTR): | RSI value = 1.06 / 25 mm (1") [R Value = 6.0 / 25mm (1")] |
Uses | Loose laid or mechanically attached single ply membranes or metal panel roofing systems. |
Standards | Manufactured to conform to CAN / ULC-S704-01 / CAN / CGSB 51.26-M86 |
Factory Mutual (FM) 4450 Class 1 approval for insulated steel deck construction | |
Underwriters Laboratories of Canada (ULC) listed as to an external fire exposure only. (ULC S107) | |
Standard Sizes | 1.2 m x 2.4 m (48" x 96") |
Thicknesses: 38 mm to 102 mm (1.5" to 4.0") |
THERMAROOF COMPOSITE-3:
Rmax Thermaroof Composite is a rigid, foam plastic, thermal insulation board composed of polyisocyanurate foam bonded to glass fiber mat facers on one side and a ½" perlite board on the other. This roofing insulation is suitable for use in insulated roofing system constructions utilizing built-up roof or modified bitumen roofing systems. Thermaroof Composite is intended for use in new roofing constructions, and limited retrofit / recover roofing constructions over steel, wood, non-combustible and certain types of nailable surfaces.
Thermal Resistance: | RSI value = 0.88 / 25 mm (1") [R Value = 5.1 / 25mm (1")] | |
Uses | All conventional modified and built-up roofing systems. | |
Standards | Manufactured to conform to CAN / ULC-S704-01 / CAN / CGSB 51.26-M86 | |
Factory Mutual (FM) 4450 Class 1 approval for insulated steel deck construction | ||
Underwriters Laboratories of Canada (ULC) listed as to an external fire exposure only. (ULC S107) | ||
Standard Sizes | 1.2 m x 1.2 m (48" x 48") |
1.2 m x 2.4 m (48" x 96") |
Thicknesses: 38 mm to 102 mm (1.5" to 4.0") |
RDECK-3:
Rmax Rdeck is a rigid, foam plastic, thermal insulation board composed of polyisocyanurate foam bonded to glass fiber facer on one side and a 1/4" board on the other. This roofing insulation is suitable for use in insulated roofing system constructions utilizing built-up roof or modified bitumen roofing systems. Rdeck is intended for use in new roofing constructions, and limited retrofit / recover roofing constructions over steel, wood, non-combustible and certain types of nailable surfaces.
Thermal Resistance: | RSI value = 0.93 / 25 mm (1") [R Value = 5.4 / 25mm (1")] | |
Uses | All conventional modified, built-up, single-ply membrane and metal panel roofing systems. | |
Standards | Manufactured to conform to CAN / ULC-S704-01/ CAN / CGSB 51.26-M86 | |
Factory Mutual (FM) 4450 Class 1 approval for insulated steel deck construction | ||
Standard Sizes | 1.2 m x 1.2 m (48" x 48") |
1.2 m x 2.4 m (48" x 96") |
Thicknesses: 38 mm to 102 mm (1.5" to 4.0") |
NAILABLE BASE-3:
Rmax Nailable Base is a highly efficient thermal insulation board composed of a rigid closed cell polyisocyanurate foam core bonded to a 7/16" CDX Plywood or OSB nailing panel on the top surface and a glass fiber / organic mat facer on the other side. Rmax Nailable Base is for use with concrete, slate, or clay roofing tiles. It may also be used with wood shakes and metal panel roofing systems.
Thermal Resistance: | RSI value = 0.80 / 25 mm (1") [R Value = 4.66 / 25mm (1")] |
Uses | Clay, slate or concrete roofing tile systems; wood shakes and metal panel roofing systems. |
Standards | Manufactured to conform to CAN / ULC-S704-01 / CAN / CGSB 51.26-M86 |
Factory Mutual (FM) 4450 Class 1 approval for insulated steel deck construction | |
Standard Sizes | 1.2 m x 1.4 m (48" x 96") |
Thicknesses: 38 mm to 115 mm (1.5" to 4.5") |
VENTED NAILABLE BASE-3:
Rmax Vented Nailable Base is a composite product made up of a CDX Plywood or OSB nailing surface, furring strips to produce ¾" or greater ventilating space, and a rigid polyisocyanurate foam core. Vented Nailable Base is for use in residential or commercial shingle roofing applications.
Thermal Resistance: | RSI value = 0.49 / 25 mm (1") [R Value = 2.86 / 25mm (1")] |
Uses | Residential or commercial shingle applications. |
Standards | Manufactured to conform to CAN/ULC-S704-01 / CAN / CGSB 51.26-M86 |
Standard Sizes | 1.2 m x 1.4 m (48" x 96") |
Thicknesses: 56 mm to 132 mm (2.2" to 5.2") |
Manufacturer: SIPLAST CANADA INC.
Contact Address: See Membership List, Section 1
Product Group: POLYISOCYANURATE ROOF INSULATION
Country of Origin: USA/CANADA
Country of Manufacture: USA/CANADA
PRODUCT DESCRIPTION
The roofing assembly/material information published in the RGC Roofing Practices Manual does NOT represent a complete set of manufactureer's data or specifications. The preparation of a detailed specification is the responsibility of the design authority.
Paratherm and Paratherm K are state of the art closed cell polyisocyanurate foam insulation products that provide superior R value insulation characteristics and fire resistance. Paratherm and Paratherm K offer two types of facers for use in commercial and industrial roof system applications. The facers used provide increased dimension stability as compared to organic facers. Paratherm and Paratherm K are available in a wide variety of thickness from 25mm (1") to over 100mm (4"). All products are produced to high exacting standards that meet CAN/ULC/CGSB and FM protocols.
Product Types
Paratherm K - Non asphaltic inorganic facer
Paratherm - Specialty coated facer ideal for self adhered membrane application
Product Details
Long Term Thermal Resistance (LTTR): | RSI Value=1.06/25mm (1") [R Value = 6.0/25mm (1")] | ||
Compressive Strength: | Paratherm - 138kpa (20 lb psi) | ||
Paratherm K - 140 kpa (20lb psi) | |||
Uses: | Paratherm - Do no use with hot applied membranes | ||
Paratherm K - 140 kpa (20 lb psi) | |||
Standard Sizes: | 1.2m x 1.2m (48" x 48") for asphalt or adhesive applications | ||
1.2m x 2.4m (48" x 96") for mechanically attached systems | Standards (Paratherm K): | Conforms to CAN/ULC-s704.01/CAN/CGSB 51.26-M86 FM Class 1, I-60, I-90, CAN/ULC S-126,S-107 |
Manufacturer: SOPREMA INC.
Contact Address: See Membership List, Section 1
Product Group: POLYISOCYANURATE ROOF INSULATION
Country of Origin: USA
Country of Manufacture: USA
DESCRIPTION
The roofing assembly / material information published in the RGC Roofing Practices Manual does NOT represent a complete set of the manufacturer’s data or specifications. The preparation of a detailed specification is the responsibility of the design authority.
Sopraiso A cores are state-of-the-art, closed-cell polyisocyanurate foam produced through the use of environmentally safe procedures. Polyisocyanurate, the most widely used and accepted foam insulation product in use today, provides superior fire performance characteristics and the ability to retain high R-Values. Designed for use in commercial roof applications. Sopraiso A is available in 25 mm (1"), 37 mm (1.5"), and 50 mm (2") thicknesses. Sopraiso A is manufactured for exceptional strength, using dimensionally stable facers to add toughness to the boards and meet high quality standards.
SOPRAISO A
Polyisocyanurate core integrally laminated to a specially coated facer (ideal for self-adhered membranes).
Long Term Thermal Resistance (LTTR): | RSI value = 1.06 / 25 mm (1") [R Value = 6.0 / 25mm (1")]> |
Foam Density: | 32 kg / cu.m (2.0 lb / cu ft.) |
Compressive Strength | 138 kpa (20 psi) |
Uses | Do not use with hot applied membranes, i.e. coal tar or asphalt |
Standards | Conforms to CAN / ULC S704-01 / CAN/ CGSB 51.26-M86 |
FM-Class 1, I-60, I-90 | |
UL C S-126 | |
Standard Sizes | 1.2 m x 1.2 m (48" x 48") for Asphalt or adhesive applied applications |
1.2 m x 2.4 m (48" x 96") for Mechanically fastened applications |
1.3.5 Fibreboard Roof Insulation
Fibreboard insulation is composed of wood, cane, or other vegetable fibres and waterproofing binders. A water slurry containing the wood fibres and waterproofing binders is deposited onto a moving screen. The water drains through the screen and the remaining mass is heated in an oven or dryer to produce the finished product. Fibreboard roof insulation is produced in several forms:
- Plain
- Impregnated with asphalt or petroleum based paraffin
- Coated with asphalt
Fibreboard Roof Insulation that is adhered in a roof assembly with hot asphalt or asphaltic-based adhesives must have an asphalt coating on the top and bottom surfaces (minimum coated two sides) to meet RGC Guarantee Standards. Fibreboard for use as roofing insulation is manufactured to meet or exceed the requirements of CAN / ULC-S706 (Insulating Fibreboard), Type I (Roof Board).
Fibreboard roof insulation provides the following properties and advantages:
- Compatible with asphalt
- Compatible with most roof system components
- Resistant to thermal conductivity
- Resistant to cell deterioration (durable)
- Resistant to impact
- Resistant to thermal cycling (dimensionally stable)
- Unaffected by asphalt application temperatures (no overlay required)
- Stable K-value (the thermal conductivity does not change with aging)
- Retains roofing nails
The possible disadvantages or precautions involved in the use of fibreboard insulation include:
- Flammable (Combustible)
- Absorbs moisture (protect from the effects of weathering)
- Low thermal values
- Organic in nature and will rot on exposure to moisture.
Building Products of Canada Corp.
- Petroleum Paraffin-impregnated fibreboard conforming to CAN / ULC - S706-09
- Asphalt-impregnated coated fibreboard conforming to CAN / ULC - S706-09
Western Louiseville Fibreboard Inc.
- Petroleum Paraffin - Natural Fibreboard conforming to CAN / ULC - S706-09
- Petroleum Paraffin - High Density natural Fibreboard conforming to CAN / ULC - S706-09
- Asphalt Coated (6 sides) Natural Fibreboard conforming to CAN / ULC - S706-09
- Asphalt and Wax Impregnated Fibreboard conforming to CAN / ULC - S706-09
- Asphalt and Wax Impregnated High Density Fibreboard conforming to CAN / ULC - S706-09
- Securpan - Fire Resistant Fibreboard conforming to CAN / ULC - S706-09
- Securpan - Asphalt Coated (one side) Fire Resistant Fibreboard conforming to CAN / ULC - S706-09
1.3.6 Perlitic
Perlite ore is a volcanic glass with a natural water content characteristic. When this ore is heated to approximately +930oC (+1700oF) the water vaporizes and the ore expands into glass spheroids. The expanded perlite ore may be mixed into a water slurry formulation containing cellulose fibre, a small amount of asphalt, and sometimes starch. The slurry is then dried into boards and cut to size. The top surface is usually treated to minimize bitumen absorption.
Perlitic roof insulation provides the following properties and advantages:
- Compatible with asphalt
- Compatible with most roof system components
- Resistant to thermal conductivity
- Resistant to fire
- Resistant to impact
- Resistant to thermal cycling (dimensionally stable)
- Unaffected by asphalt application temperatures
- Stable K-value
- Retains roofing nails
The possible disadvantages or precautions involved in the use of perlitic roof insulation include:
- Absorbs moisture (protect from the effects of weathering)
- Heavy equipment may compress boards causing possible debonding of the insulation from the deck
- Extremely friable (crushable); proper compounding and correct grading is important
- Relatively low thermal values.
Manufacturer: JOHNS MANVILLE CORPORATION
Contact Address: See Membership List, Section 1
Product Group: PERLITIC ROOF INSULATION
Country of Origin: USA
Country of Manufacture: USA
DESCRIPTION
The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer’s data or specifications. The preparation of a detailed specification is the responsibility of the design authority.
FESCO BOARD
Fesco Board is a homogeneous board composed of expanded perlite, a volcanic ore, blended with selected binders and fibers. The perlite particles are subjected to intense heat, which causes them to expand approximately fifteen times their original size. The resulting glass-like beads contain air cells, which provide high insulating efficiency.
The top surface of Fesco Board is sealed with Top-Loc coating to ensure positive adhesion of a built-up or modified bitumen membrane. The minimum recycled content is 25% by weight.
Fesco Board has excellent fire resistance and is approved for use in Factory Mutual approved constructions. When applied over rigid decks, Fesco Board’s high laminar tensile strength resists damage from on-the-job and maintenance traffic, offers an excellent substrate for all roofing membranes, and effectively bridges flute openings in metal decks. Because of its perlite composition and low water absorption rates, Fesco Board is dimensionally stable.
Thermal Resistance | RSI = .49 / 25 mm (R value = 2.78 / inch) | ||
Uses | Fesco Board is a rigid, thermal roof insulation for use in built-up, modified bitumen and some single ply roofing systems. It may be applied using hot bitumen and / or mechanical fasteners. It may be used as a primary or overlayment board. | ||
Standards | CSA Standard A284-1976 | ||
CAN / CGSB 51.10-92 | |||
Underwriters Laboratory Canada | |||
Standard Sizes | 0.6 m x 1.2 m (24" x 48") |
1.2 m x 1.2 m (48" x 48") |
1.2 m x 2.4 m (48" x 96") |
Thicknesses - 18 mm (3/4"), 25 mm (1"), 38 mm (1.5"), 50 mm (2") | |||
Compressive Strength | CSA A284-1976 34 psi | ||
Density: | CSA A284-1976 13 pcf |
TAPERED FESCO BOARD
Tapered Fesco is supplied in .61 m x 1.22 m (24" x 48") or 1.22 m x 1.22 m (48" x 48") boards, custom cut and tapered to 5.2 mm / m (1/16" / ft.), 10.4 mm / m (1/8" / ft.), 20.8 mm / m (1/4" / ft.), or 41.6 mm / m (1/2" / ft.) slope depending on the need. Custom sizes are available. Johns Manville’s Tapered Design Center has computerized design service, as well as shop drawings for application for the architect and roofing contractor.
1.3.7 Mineral Fibre Roof Insulation
Mineral fibre roof insulations are composed of rock fibres with a thermoset resin and surfaced with glass fibre scrim on the top surface. These boards can provide a suitable surface for directly mopped bituminous membranes, however, a minimum one layer fibreboard overlay is recommended.
Mineral fibre roof insulation may provide the following properties and advantages:
- compatible with asphalt
- compatible with most roof systems
- resistant to thermal conductivity
- excellent resistance to the effects of moisture
- resistant to fire
- resistant to cell deterioration (non-corrosive)
- resistant to thermal cycling (dimensionally stable)
- stable K value (thermal conductivity does not change with age)
- conforms to substrate irregularities
- can be hot mopped or mechanically fastened
The possible disadvantages or precautions involved in the use of mineral fibre roof insulation:
- heavy equipment may compress the insulation and cause delamination of the membrane
- not intended for use under high traffic deck surfaces
Mineral fibre roof insulation should meet or exceed CAN / ULC S126.M86.
Manufacturer: Roxul INC. Contact Address: See Membership List, Section 1
Product Group: TOPROCK DD STONE WOOL ROOF INSULATION
Country of Origin: Denmark
Country of Manufacture: Canada
DESCRIPTION
The roofing assembly / material information published in the RGC Roofing Practices Manual does NOT represent a complete set of the manufacturer’s data or specifications. The preparation of a detailed specification is the responsibility of the design authority.
TOPROCK DD STONE WOOL Insulation is a monolithic dual density stone wool fibre insulation made from basalt rock and slag. It is a non-combustible and fire resistant, is extremely dimensionally stable with excellent acoustic properties. It is water repellent yet vapour permeable and made from natural and recycled products, is impact resistant, and its thermal value and excellent physical properties make it an exceptional choice for use in the commercial roofing market in both new and re-roof applications as a primary insulation or an overlay insulation. Toprock Stone wool contributes significant advantages to long term performance of roofing membrane assemblies.
TOPROCK DD & DD PLUS
Toprock DD is dual-density mineral wool with a rigid upper surface for durability and enhanced strength. It is intended for use as a primary insulation in commercial, industrial, and institutional new and re-roof applications. It can be mechanically fastened or hot mopped in a full bed of bitumen. Toprock DD PLUS has an integral bitumen coating applied to allow for torch applied, hot applied or cold applied adhered membrane assemblies direct to the insulation without the use of a coverboard.
Thickness - mm (inches) - 25 (1”) to 150 (6”) in 12mm (1/2”) increments except no 3” (only 3.25 R 12)
Dimensions - m (ft) - 1.2 x 1.2 (4’ x 4’)
Long Term Thermal Resistance - Stable - ASTM C518 (C 177) - RSI Value - 0.65 (R 3.7) per 25mm (1”)
Compressive Strength - ASTM C 165
- Top Layer at 10% - kPa (psi) 139 (20.2 psi)
- Top Layer at 25% - kPa (psi) 252 (37.0 psi)
- 75mm (3”) thickness - kPs (psi) 71 (10.3 psi)
- 75mm (3”) thickness - kPa (psi) 103.5 (15psi)
Density (kg/m3) - Formed as a monolithic structure - ASTM C612-00 - Actual
- Top Layer - 220 (13.75 lb/ft3)
- Bottom - Layer - 160 (10.0 lb/ft3)
Dimensional Stability - Linear Shrinkage (% at 177C (350F) - ASTM C 356 - 0.01%
WaterAbsorption (%) - ASTM C 209 - < 1.0 - Water Vapour Sorption - ASTM C 1104 - 0.03
Roxul Inc. may modify the composition of its products without prior notice. Consequently orders will be filled according to the latest specifications.
Click on any one of the tabs to the right to find products by manufacturer
Manufacturer: SOPREMA INC.
Contact Address: See Membership List, Section 1
Product Group: SOPRAROCK STONE WOOL ROOF INSULATION
Country of Origin: Denmark
Countryof Manufacture: Canada
DESCRIPTION
The roofing assembly / material information published in the RGC Roofing Practices Manual does NOT represent a complete set of the manufacturer’s data or specifications. The preparation of a detailed specification is the responsibility of the design authority.
SOPRAROCK STONE WOOL is a mono or dual density mineral wool fibre insulation made from basalt rock and slag. It is a non-combustible, has excellent fire resistant, and is an extremely dimensionally stable insulation with excellent acoustic properties. It is a water repellent yet vapour permeable insulation made from natural and recycled products, is impact resistant, and its thermal value and excellent physical properties make it an exceptional choice for use in the commercial roofing market in both new and re-roof applications as a primary insulation or an overlay insulation. Soprarock Stone wool contributes significant advantages to long term performance of roofing membrane assemblies.
SOPRAROCK MD & SOPRAROCK MD PLUS
Soprarock MD is mono-density mineral wool for use as a cover board for other insulations or over-top applications and can be mechanically fastened or hot mopped in a full bed of bitumen. Soprarock MD PLUS has an integral bitumen coating factory applied to allow for torch applied, hot applied or cold applied adhered membrane assemblies direct to the insulation.
Thickness - mm (inches) - 25 (1”)
Dimensions - m (ft.) - 1.2 x 1.2 (4’ x4’)
Long Term Thermal Resistance - Stable - ASTM C 518 (C 177) RSI Value - 0.62 (R-3.5) per 25mm (1”)
Compressive Strength - 25mm (1”) thickness - ASTM C165 - 84 kPa (12.1 psi)
Density (kg/m2) - ASTM C 612-00 - Actual - 176 (11 lb/ft3)
Dimensional Stability, linear shrinkage (% @ 177 C [350 F]) - ASTM C 356 - 0.01%
Water Absorption (%) - ASTM C 209 - < 1.0
SOPRAROCK DD & DD PLUS
Soprarock DD is dual-density mineral wool with a rigid upper surface for durability and enhanced strength. It is intended for use as a primary insulation in commercial, industrial, and institutional new and re-roof applications and can be mechanically fastened or hot mopped in a full bed of bitumen. Soprarock DD PLUS has an integral bitumen coating applied to allow for torch applied, hot applied or cold applied adhered membrane assemblies direct to the insulation without the use of a coverboard.
Thickness - mm (inches) - 25 (1”) to 150 (6”) in 12mm (1/2”) increments
Dimensions - m (ft) - .12 x 1.2 (4’ x 4’)
Long Term Thermal Resistance - Stable - ASTM C518 (C 177) - RSI Value - 0.65 (R 3.7) per 25mm (1”)
Compressive Strength - ASTM C 165
- Top Layer at 10% - kPa (psi) 139 (20.2 psi)
- Top Layer at 25% - kPa (psi) 252 (37.0 psi)
- 75mm (3”) thickness - kPs (psi) 71 (10.3 psi)
- 75mm (3”) thickness - kPa (psi) 103.5 (15psi)
Density (kg/m3) - Formed as a monolithic structure - ASTM C612-00 - Actual
- Top Layer - 220 (13.75 lb/ft3)
- Bottom - Layer - 160 (10.0 lb/ft3)
Dimensional Stability - Linear Shrinkage (% at 177C (350F) - ASTM C 356 - 0.01%
Water Absorption (%) - ASTM C 209 - < 1.0
Water Vapour Sorption - ASTM C 1104 - 0.03
Soprema Inc. may modify the composition of its products without prior notice. Consequently orders will be filled according to the latest specifications.
Click on any one of the tabs to the right to find products by manufacturer
1.3.8 Lightweight Insulating Concrete
See manufacturer information on the following tab.
Manufacturer: SIPLAST CANADA INC.
Contact Address: See Membership List, Section 1
Product Group: LIGHTWEIGHT INSULATING CONCRETE
Country of Origin: France, USA, Germany, Poland, Denmark
Year First Installed: BC: 2003
Canada: 1995
Foreign: 1935
DESCRIPTION
The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer’s data or specifications. The preparation of a detailed specification is the responsibility of the design authority.
NVS and Insulcel are composite systems that combine the unique properties of Lightweight insulating concrete (LWIC) and premium expanded polystyrene (EPS) foam insulation. The polystyrene insulation board can be installed in thicknesses necessary for high insulation values and in a stair stepped fashion, facilitating a positive slope to drain.
Poured 25 mm (1") for NVS and 50 mm (2") for Insulcel thickness over EPS insulation, these LWIC systems have been engineered for use over non-slotted or slotted galvanized corrugated metal decks (Insulcel), structural concrtete substrates and, where appropriate, over existing roofs in recover applications. These systems provide high performance solutions to industry concerns that include moisture resistance, high compressive strength, dimensional stability, fire and wind resistance, stable R-values and environmental safety. As a reusable resource LWIC also provides LEED values and is re-roofable.
PRODUCTS
NVS concrete is a 1:3.5 volume ratio of Portland cement to patented NVS Concrete Aggregate.
INSULCEL concrete is a mixture of Insulcel-PB pregenerated cellular foam and Portland cement / water slurry.
Dry Density: | NVS - 560 kilograms per cubic meter (Kg/cu.m), (35 lbs. pcf) Insulcel - 480 kilograms per cubic meter (Kg/cu.m), (30 lbs. pcf) |
Min. Compressive Strenght: | NVS - 2070 kilopascals (kPa), (300 psi) Insulcel - 1380 kilopascals, (kPa), (200 psi) |
Uses: |
|
Standards: |
Factory Mutual
Metro-Dade Product Control No. 02-0411.01 and 03-320.13 ASTM C332, ASTM C578 |
1.4 Insulation Coverboards
Insulation coverboards are installed over insulation, when required by the RoofStar Guarantee Standards. For Guarantee Standards concerning Insulation Coverboards, refer to C6 in this section of the RPM.
Insulation overlays are used to separate the roof membrane from the primary insulation, usually for one of two reasons:
- to prevent the insulation from affecting the performance of the roof membrane
- to prevent the roof membrane and / or the method of application from affecting the insulation
The insulation can affect the performance of the roof membrane in the following ways:
- the insulation may be incompatible with the membrane, resulting in a loss of physical properties
- different coefficients of thermal expansion may result in membrane splits / cracks.
The roof membrane and / or the method of application can affect the insulation in the following ways:
- the insulation may not be capable of withstanding asphalt application temperatures and may “burn-out”
- some insulations will not accommodate direct torch-applied membranes
- insulations that are too “soft” may result in delamination or damage to the membrane or insulation when exposed to heavy loads or traffic
- the solvents and adhesives used for flexible membranes may adversely affect the insulation.
NOTE: All hot asphalt-adhered asphaltic membranes (built-up roofing, modified bitumen, etc.) require an insulation overlay over heat sensitive insulations and heat insensitive foamed insulation. RGC Guarantee Standards for heat sensitive insulations require a two-layer overlay board for a five (5) or ten (10) year Guarantee. RGC requires the use of a two-layer overlay board over heat sensitive insulations in all cases, and also requires a single-layer overlay board application over heat insensitive insulations for all hot asphalt-adhered membranes. For single-ply, non-asphaltic membrane roofing systems, the membrane manufacturer should be consulted for proprietary options.
- Secure Shield HD Plus Cover Board
- Isogard HD Cover Board
- Asphalt Overlay Board
- Asphalt Overlay Board
- Asphalt Overlay Board
- ½" (13 mm) Retro-Fit™ Board Perlitic Roof Board
- Invinsa™ Roof Board
- MF - Protect Board Composite
- MonoBoard
- MonoBoard+
- Gypsum - Fibre Roof Board
- Glass - Mat Roof Board
- Asphalt Overlay Board
- Fire Resistant Wood Fibreboard with a Factory Applied Base Sheet
- Xpress Board Mineral Wool Fibre Insulation with a Factory Applied Base Sheet
- Soprarock MD
- Soprarock MD+
- Asphalt Coated (6 sides) Natural Fibreboard conforming to CAN / ULC - S706-02
- Asphalt and Wax Impregnated Fibreboard conforming to CAN / ULC - S706-02
- Asphalt and Wax Impregnated High Density Fibreboard conforming to CAN / ULC - S706-02
- Securpan Asphalt coated (one side) Fire Resistant Fibreboard conforming to CAN / ULC - S706-02
1.4.1 Insulation Joint Tape
Where RGC Guarantee Standards or the roof system specification calls for taping fibreboard or insulation joints, the following tabs for manufacturers and their approved products applies:
- Perma-Tape
- Therma-Tape
- Roof Tape
- No. 15 perforated asphalt felt conforming to CSA A123.3M]
- Breather-type membrane sheathing conforming to CAN / CGSB-51.32-M77
1.5 Membranes
Styrene butadiene styrene (SBS) polymer modifiers are “thermoplastic elastomers”. They are elastomers, which behave similar to both thermoplastics and thermosets (or “elastomerics”). Thermoplastics soften with heat and harden when cooled, no cross-linking (vulcanization) of molecules occurs, and they tend to exhibit “plastic” properties. Thermosets are materials in which cross-linking of the molecules occurs and they tend to exhibit “elastomeric” or rubber-like properties.
Simply stated, flexible polybutadiene “chains” interconnect with the glass-like polystyrene “blocks” and, when cooled, the resulting network behaves as if the molecules were cross-linked. The process is repetitive in that the networks may be disrupted by heat or solvents but will reform upon cooling or removal of the solvents.
Bitumens modified with SBS can display improved physical and mechanical properties. The improved properties are only possible if the SBS polymer is properly dispersed within a suitable bitumen. A well dispersed, homogeneous polymer mixture will form a continuous rubber network throughout the bitumen.
SBS modification of bitumens can impart the following changes in properties:
- increased softening point
- improved low temperature flexibility
- greater elasticity
- improved aging characteristics.
1 FIRESTONE BUILDING PRODUCTS
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: U.S.A.
- Year First Installed
- BC: 1998
- Canada: 1993
- Foreign: 1993
DESCRIPTION
Firestone developed prefabricated sheet membranes in 1987 and introduced SBS Modified Bitumen’s in 1991, producing an elastomeric blend with exceptional elongation recovery characteristics. Reinforcing mats consisting of polyester, fibreglass and a combination thereof, are saturated and coated with SBS elastomer modified bitumen to produce roof membranes designed for use in a variety of roof systems. Firestone manufacturers a variety of membranes, each of which is designed to meet the requirements of a variety of roof constructions. The “SBS” and “SBS FR” membrane series are designed to meet the structural, climatic and design needs of a range of applications. These membranes are available with a variety of surfacing materials including; ceramic granules, polypropylene film or sand. Depending on the back surfacing, the membranes may be installed in hot asphalt, in asphalt cold process adhesive, by heat welding or peel and stick self-adhesive. Ceramic granules for cap sheets are available in several colours. If high reflectivity is required, UltraWhite membranes are covered with granules having an initial solar reflectance of 0.72 and an initial thermal emittance ranging from 0.84 to 0.92. The solar reflectance index (SRI) of the UltraWhite membranes range from 87 to 89 as per ASTM E 1980-01.
- PART 1 - GENERAL
- The roofing assembly / material information published by the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer’s published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
- 1.1 SYSTEM DESCRIPTION
- .1 Two-ply roof membranes: The first ply consists of a base sheet, which may be applied in hot asphalt, asphalt cold process adhesive, fully heat welded, mechanically attached or self-adhered with a heat welded cap sheet. The second ply consists of a cap sheet applied in hot asphalt, cold process adhesive or by heat welding.
- 1.2 COMPOSITION
- .1 SBS Compound: When a compatible bitumen is modified by the addition of SBS polymer, the combination provides the desirable properties necessary to ensure the long term performance of the completed roof system. Compatibility of the components, proper mixing and finished product preparation are ensured by production quality control and follow-up testing which ensures long term performance. These properties may be obtained only with a suitable SBS / bitumen compatibility and proper preparation.
- The compound in a roofing sheet provides:
- Waterproofing
- Elasticity
- Aging performance
- Flexibility
- .2 Reinforcement: The reinforcement of an SBS modified sheet provides enhancement to the compound. Polyester mat provides puncture resistance, toughness and dimensional stability upon which an SBS roof system depends for performance. A roof system relies upon the combination of compound flexibility and reinforcement toughness to resist hail and foot traffic damage. Polyester allows the SBS membrane to flex and recover while retaining its strength and toughness.
- .3 Aging: The aging properties of an SBS modified sheet are dependent on SBS / bitumen blend and the chemistry of the system. All roof systems experience heat exposure. Quality SBS modified bitumen blends age much more slowly than conventional blown asphalt.
- .4 Thickness: The aging properties of an SBS modified sheet are influenced by thickness. Thicker sheets age more slowly. Heat welded membranes should have a minimum back coating thickness of 1 mm asphaltic compound.
- 1.3 DELIVERY, STORAGE AND HANDLING
- .1 All materials must be stored out of the weather in a clean, dry area in the original packages with the manufacturer’s labels intact.
- .2 All materials must be stored on end at a minimum of 4ºC (40ºF) and a maximum of 60ºC (140ºF).
- .3 If materials are stored temporarily, they must be stored on end, elevated from the roof surface or the ground, on a pallet and covered by a light colored opaque tarp.
- .4 Materials stored on the roof must be stored in a safe matter not to exceed the allowable live load of the storage area.
- .5 Care must be taken when transporting and handling Firestone SBS rolls to avoid physical damage.
- .6 Isolate Firestone modified bitumen sheets from contact with waste products, petroleum products, grease, oil and animal fats.
- 1.4 SITE CONDITIONS
- .1 Slope: Roof slopes which exceed ½" in 12" (4.2%) require the following:
- .1 The building owner or the design professional intending to specify back-nailing should consider geographic location, specific job conditions, accepted area application practices and the type and grade of materials specified when creating an actual specification for a project.
- .2 When the slope of the roof exceeds ½" in 12" (4.2%) and hot asphalt attachment is specified, Firestone requires Firestone SBES Mopping Asphalt or CSA A123.4, Type III (3) asphalt be used.
- .3 Contact Firestone Roof Systems Solutions Group for additional requirements regarding roof slopes over 3" in 12" (25%).
- .4 For roof slopes up to and including ½" in 12" (4.2%), the side laps can be installed parallel or perpendicular to the slope.
- .5 For roof slopes greater than ½" in 12" (4.2%), the membrane must run parallel to the slope and be back-nailed.
- .6 For non-nailable decks and nailable decks with insulation, the cap sheet must be cut to conform to the spacing of nailers. Using capped nails, nail the end lap across the width of the sheet, with the first nail spaced ¾" (19 mm) from the leading edge of the sheet. The remaining nails are to be spaced approximately 3" (76.2 mm) on centre. The nails should be staggered across the width of the nailer. Firestone fasteners and plates may be used in lieu of cap nails. Four per end lap are required.
- .7 For nailable decks with no insulation, the cap sheet must be cut to conform to nailer spacing. Using capped nails or Firestone fasteners and plates, nail the end lap across the width of the sheet, with the first nail spaced ¾" (19 mm) from the leading edge of the sheet. The remaining nails are to be spaced approximately 3" (76.2 mm) on centre. The nails should be staggered across the width of the nailer. Firestone fasteners and plates may be used in lieu of cap nails. Four per end lap are required.
- .8 Cap nails must have 1" (25.4 mm) diameter heads with steel head only. The shank must be minimum 11 gauge (2.3 mm) annular ring or spiral shank and be FM approved.
BACK-NAILING REQUIREMENTS FOR SLOPED ROOFS | |||||||
Cap Sheet | Attachment | Base Sheet | Attachment | < ½" (4.2%) |
> ½" < 1" (4.2 - 8.3%) |
>1" < " (8.3 - 16.7%) |
>2" <3" (16.7 - 25%) |
Gravel Surfaced BUR | Hot asphalt | NFR | NFR | Nailers 20" oc |
Nailers 12" oc |
||
Smooth Coated BUR | Hot asphalt | NFR | NFR | NFR | Nailers 20" oc |
||
Any Applicable Smooth or Granule Firestone SBS Cap | Hot asphalt | Any Applicable Firestone Base Sheet | Hot Asphalt or Mechanically Attached | NFR | Nailers 32" oc |
Nailers 32" oc |
Nailers 16" oc |
Full Length Sheet | Full Length Sheet | % Length Sheet | |||||
Any Applicable Smooth or Granule Firestone Cap Sheet | Firestone Multi-Purpose MB Cold Adhesive | Any Applicable Firestone Base Sheet | Heat Fused, Hot Asphalt, Mechanically Attached or Firestone Multi-Purpose MB Cold Adhesive | NFR | NFR | NFR | Nailers 32" oc |
Full Length Sheet | |||||||
Any Applicable Smooth or Granule Firestone Cap Sheet | Heat fused | Any Applicable Firestone Base Sheet | Self-Adhesive, Heat Fused, Hot Asphalt, Mechanically Attached or Firestone Multi-Purpose MB Cold Adhesive | NFR | NFR | NFR | Nailers 32" oc |
Full Length Sheet | |||||||
Refer to Firestone MB-LS-9 for detailed back-nailing requirements. | |||||||
NFR - No fastener required at this slope. |
- .2 Wood decks - plywood, OSB and wood plank:
- .1 Firestone requires that wood planks be yellow pine with a minimum ¾" (19.1 mm) thickness. The installation of a ply of sheathing paper (by others) is required under the nailed base sheet.
- .2 Firestone requires that plywood have a minimum thickness of ½" and that OSB decks have a minimum 7/16" (10.5 mm) thickness.
- .3 The Firestone base sheet or cap sheet may not be adhered directly to a wood substrate. The cap sheet and / or the base sheet must be adhered to an acceptable insulation, coverboard or a mechanically attached base sheet.
- .4 When mechanically attaching insulation or base sheets, wood decks are required to have a fastener pullout of 300 lb. (1.8 kN) per fastener.
- .5 When nailing a base sheet, wood decks are required to have a fastener pullout of 40 lb. (0.24 kN) for cap nails per fastener.
BASE SHEET AND INSULATION ATTACHMENT FOR PLYWOOD, OSB AND WOOD PLANK ROOF DECKS | ||
Acceptable Fasteners for Insulation and Base Sheet Attachment |
Acceptable Insulation Adhesives | |
Firestone Heavy Duty Firestone All Purpose Belted Fasteners |
1" (25.4 mm) into or through deck | Firestone ISO SPRAY Firestone ISO FIX Firestone ISO Twin Pack |
- .3 Steel decks:
- .1 Firestone recommends that the steel deck be a minimum 22 gauge (0.76 mm).
- .2 Factory Mutual Research - Approved steel decks are currently available in 22 gauge (0.0295", 0.794 mm), 20 gauge (0.0358", 0.909 mm) and 18 gauge (0.0474", 1.204 mm) thick sheet with 1.5" (38 mm) deep corrugations. The corrugations (ribs) are cold rolled in the sheets. The deck has a 6" (152 mm) module, that is, the ribs are 6" (152 mm) on centre. All fastening approvals and recommendations are based on this profile. (Approved and recommended spacings are such that the fasteners will engage the top flange of the deck). Another common configuration is 3" (76 mm) deep deck, which usually has an 8" (203 mm) module.
- .3 When mechanically attaching insulation, steel decks are required to have a fastener pullout of 300 lb. per fastener.
- .4 The Firestone base sheet or cap sheet may not be adhered directly to a steel deck. The cap sheet and / or the base sheet must be adhered to an acceptable insulation or coverboard.
- .5 On steel decks, the edges of insulation boards running parallel with the deck are required to be supported by the top flange of the metal deck. The board should have a minimum 1.5" (38.1 mm) bearing on the steel deck flange. Cantilevering insulation boards over deck flutes can fracture insulation boards, reducing the support for the membrane, making it susceptible to puncture.
- .6 If present, it is required that phenolic insulation be removed. Once removed, a visual inspection of the deck condition and other components is required. It is the building owner or his design professional’s responsibility to determine the condition of the deck. All deteriorated components must be replaced as necessary.
INSULATION ATTACHMENT FOR STEEL DECKS | ||
Acceptable Insulation Fasteners | Acceptable Insulation Adhesives | |
Firestone Heavy Duty Firestone All Purpose Belted Fasteners |
¾" (19 mm) through deck | Firestone ISO SPRAY Firestone ISO FIX Firestone ISO Twin Pack |
- .4
- .1 Chemical Incompatibility
- SBS modified bitumen products are not compatible with coal tar pitch and not resistant to oil and petroleum products.
- .2 Roof Deck Overlay
- Acceptable roof deck overlays include plywood, Dens Deck or a minimum No. 40 glass-ply felt (CSA A123.2-M, Type CF).
- .3 Insulations
- Modified bitumen can be used with most common insulations used for roofing and installed according to RGC Guarantee Standards.
- .4 Minimum Asphalt Temperature
- The minimum temperature for mopping asphalt is +205ºC (+400ºF) at the point of application.
- .5 Adhesive Application
- Adhesives are intended to adhere the membrane to the substrate or as inter-ply adhesive to adhere membranes to themselves.
- .1 Chemical Incompatibility
- 1.5 STANDARDS AND APPROVALS
- (for specific membranes or assemblies consult Firestone)
- .1 American Society for Testing and Materials: D6163 & D6164 (Grade, Type and Class vary with membrane).
- .2 Underwriters Laboratories: Class A, B, C.
- .3 Underwriters Laboratories of Canada: Referenced to cUL.
- .4 Factory Mutual: Class 1 Fire and I-90 or greater.
- 1.6 MANUFACTURER’S SERVICES
-
- .1 Applicator Training: Firestone membranes are applied by approved applications.
- .2 Technical Service: Technical representatives are available for consultation and field training; owners, architects and engineers are assisted in the selection and proper use of materials by technical representatives.
- .3 Specification / Drawings: Complete specifications and detail drawings are available upon request and on the Firestone website.
- PART 2 - PRODUCTS
- 2.1
1.1 ROOF MEMBRANES
Products | Sheet Thickness (mm) |
Reinforcement Type |
Mass (kg / m2) |
Description |
BASE SHEETS | ||||
SBS Base | 2.2 | Fibreglass | 2.6 | Base sheet for use in hot or cold 2-ply systems |
SBS Poly Base | 2.3 | Polyester | 2.7 | Base sheet for use in hot or cold 2-ply systems |
SBS Premium Base | 2.3 | Fibreglass Scrim | 2.8 | High tensile base sheet |
SBS Poly Torch Base | 3 | Polyester | 3.6 | Torch applied base sheet for use in 2-ply systems |
SBS Glass Torch Base | 3 | Fibreglass | 3.5 | Torch applied base sheets in 2 ply systems |
BaseGard SA | 1.5 | Fibreglass | 1.2 | Heat activated, self-adhered base for 2-ply systems with a heat welded cap |
GRANULE SURFACED CAP SHEETS | ||||
SBS Cap | 3.8 | Polyester | 4.4 | Cap sheet for use in hot or cold 2-ply systems |
SBS FR Cap | 3.8 | Polyester | 4.4 | Cap sheet for use in hot or cold 2-ply systems |
SBS Torch | 3.8 | Polyester | 4.4 | Torch applied cap sheet for use in 2-ply systems |
SBS FR Torch | 4.1 | Polyester | 4.4 | Torch applied FR cap sheet for use in 2-ply systems |
SBS Premium | 4.1 | Polyester | 4.6 | Premium cap sheet for use in hot or cold systems |
SBS Premium FR | 4.1 | Polyester | 4.6 | Premium fire retardant cap for use in hot or cold |
SBS Premium FR Torch | 4.1 | Polyester | 4.7 | Premium torch applied fire retardant cap sheet |
SMOOTH SURACED CAP SHEETS | ||||
SBS Smooth | 3.6 | Polyester | 2.1 | Smooth surfaced SBS sheet for use as a cap, base or inter-ply sheet to be applied in hot asphalt or cold process adhesive |
ASPHALT ADHESIVES
- Multi-Purpose MB Cold Adhesive
- Cold process adhesive for use when installing Firestone asphalt SBS and sand backed APP products in multi-ply systems.
- Multi-Purpose MB Flashing Cement
- Cold process flashing adhesive for use when installing Firestone asphalt SBS and sand backed APP products to vertical surfaces and flashing details.
- Firestone SEBS Mopping Asphalt
- For use in Firestone built-up roofing systems as the primary waterproofing, as an inter-ply adhesive in SBS modified bitumen roofing systems, Polyiso insulation attachment and construction of bituminous vapour retarders. It is
MISCELLANEOUS PRODUCTS
AcryliTop PC-100 Firestone AcryliTop PC-100 is a reflective coating to be used over all granule surfaced SBS and smooth BUR Firestone asphalt roof membrane systems.
Acrylic Base Coat for Asphalt Acrylic Base adheres tenaciously to asphalt surfaces and provides a base for AcryliTop PC-100 reflective coating.
- PART 3 - EXECUTION
- 3.1 PREPARATION
- .1 Apply roofing materials over clean, dry surfaces in accordance with good roofing practices of the RGC.
- .2 Ensure that moisture and contaminates are completely removed from the substrate prior to membrane application.
- .3 Prime all metal flashings to be installed in the membrane and allow primer to dry prior to installation.
- .4 Use only compatible primers and adhesive, mastics or sealants.
- .5 Provide adequate protection against fire, particularly when using propane torch-applied membranes.
- .6 Torch base sheets to approved substrates only.
- 3.2 INSULATION
- .1 Mechanically fasten insulation over nailable decks, in accordance with RGC Guarantee Standards.
- 3.3 APPLICATION INSTRUCTIONS FOR A TWO-PLY SYSTEM
- .1 Beginning at the low point of the roof, apply the membrane base sheet to the substrate using a minimum side lap of 3" (76 mm) and an end lap of 6" (150 mm). Stagger end joints. Terminate the base sheet at the top of the cant strip. Do not adhere base sheet to cant strip.
- .2 Beginning at the low point of the roof, fully adhere the cap sheet to the base sheet. Side laps must be a minimum of 3" (76 mm) and end laps must be a minimum of 6" (150 mm). Position base sheet laps so that the distance between base sheet laps and cap sheet laps shall not be less than 12" (300 mm).
- .3 Stagger end laps from course to course so that at no end lap will be closer than 12" (300 mm) from the preceding and succeeding end lap.
- .4 Provide a smooth application, free of air pockets, wrinkles, fishmouths or tears.
- 3.4 JOB SITE CONSIDERATIONS
- .1 During the construction process, the roofing contractor is responsible for ensuring that all components of the Firestone roof system, including the finished areas are protected from damage, including, but not limited to:
- 1.1 Damage that may result from the continued construction process.
- 1.2 Discharges such as petroleum products, greases, oils (mineral and vegetable), animal fats and other by-products.
- 1.3 Direct contact with continuous steam or heat sources when the in-service temperature is in excess of 60ºC (140ºF).
- .2 All safety regulations required by agencies having jurisdiction must be followed.
- .3 Refer to the Firestone Technical Information Sheet "Recommended Guidelines for Working on an Occupied Building" for specific guidelines when installing adhesives or asphalt products on an occupied building.
- .4 Cold weather conditions:
- 4.1 When the outside temperature is below 4.4ºC (40ºF), installation of the Firestone roof system may required additional application precautions:
- For a minimum of 24 hours before installation, adhesives and sealants should remain in an environment between 15.5ºC (60ºF) and 26.6ºC (80ºF).
- Materials should be used within four hours of removal from a heated storage area. If materials area not used within that time period, they should be returned to the heated storage area until the temperature of the material returns to the temperature of the heated storage are. Typically, this is 24 hours.
- Certain products may be damaged when allowed to freeze. Do not use any products that have been frozen without written permission from Firestone.
- Refer to the product Firestone Technical Information Sheet (TIS) for application and temperature restrictions.
- 4.2 For additional information and guidelines, see the Firestone Asphalt Roofing Application Guide and the CRCA Roofing and Waterproofing Manual.
- 4.1 When the outside temperature is below 4.4ºC (40ºF), installation of the Firestone roof system may required additional application precautions:
- 3.5 ASPHALT PRODUCTS
- .1 Assure that all health and safety measures are followed when installing hot asphalt to protect the installers as well as the occupants of the building. Assure compliance to all building codes and safety regulations when using hot asphalt.
- .2 Asphalt for installing the flashings and / or the roof membrane base sheet, base plies and cap sheets must be Firestone SBES Mopping Asphalt or either CSA A123.4, Type III (3) or Type II (2). Asphalt selection must be suitable for roof slope. All asphalt must be tested in accordance with ASTM D 312 and be certified by the supplier that it meets the minimum requirements for the specific type.
- 2.1 Mopping asphalt must never be heated above the flashpoint temperature.
- 2.2 Mopping asphalt must never be heated above the finished blowing temperature for more than 4 hours.
- .3 Asphalt Primer: Asphalt primer must meet the requirements of ASTM D 41.
- .4 When hot asphalt is required, Firestone requires that Firestone SBES Mopping Asphalt or CSA A123.4, Type III (3) asphalt be used.
- In all SBS systems.
- Where the slope exceeds ½" in 12" (4.2%).
- .5 Asphalt properties may change when stored at high temperatures for long periods of time. Asphalt may become harder or may experience what is known as “fallback”. Fallback is the degradation of the asphalt to the point that its physical properties (i.e. softening point) deteriorate which could then cause roof slippage. To reduce the chances of fallback, the following recommendations should be implemented:
- 5.1 Use higher softening point asphalt.
- 5.2 Decrease the kettle temperature as much as possible, while maintaining the minimum application temperature.
- 5.3 Use material as quickly as possible, thus reducing exposure time.
- 5.4 Insulate all lines and equipment used to transport asphalt.
1 GAF
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: U.S.A.
Country of Manufacture: U.S.A.
- Year First Installed
- B.C.: 2002
- Canada: 2002
DESCRIPTION GAF’s SBS membranes consist of a polyester mat impregnated on both sides with an SBS modified bitumen compound. The non-woven polyester fabric and glass mat used in GAF’s membranes provides a highly elastic body with excellent tensile strength. The high percentage of plasticizing resins in the bitumen compound ensures heat resistance, low temperature flexibility, aging endurance, and workability.
The GAF membranes are fully adhered with hot asphalt; modified bitumen adhesives or heat welded using a propane torch (Ruberoid® SBS Heat-Weld™ membranes only) to prepared surfaces.
- PART 1 – GENERAL
The roofing assembly/material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer’s published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
- 1.1 SYSTEM DESCRIPTION
- .1 Mop applied roofing membrane consisting of a base sheet and cap sheet, separately applied in full, uniform moppings of hot steep roofing asphalt; apply to any prepared roof substrate or roofing insulation suitable for hot applied roofing asphalt, or to a mechanically attached base sheet.
- .2 Cold applied roofing membrane consisting of a base sheet and a cap sheet, separately applied in modified bitumen adhesives; apply to any prepared roof substrate or roofing insulation suitable for modified bitumen adhesives, or to a mechanically attached base sheet.
- .3 Torch applied roofing membrane consisting of a base sheet and a cap sheet, separately applied using a proprietary propane torch. Base sheet to flame sensitive substrates are moped applied or mechanically fastened to the prepared substrate or insulation.
- .4 Range of application: new construction or reproofing; flat to vertical (consult GAF for specific slope requirements.
- 1.2 DELIVERY, STORAGE, AND HANDLING
- .1 Store GAF roofing membranes in a dry place and stacked on end to prevent damage to the selvage edge.
- .2 Store rolls on a pallet, securely covered to prevent contact with moisture.
- .3 When ambient temperatures are below 0°C (32°F): keep rolls in a heated area; install quickly without allowing to become cold; do not drop rolls when cold.
- 1.3 SITE CONDITIONS
- .1 Slope limitations:
- Minimum recommended slope: 1:50 (1/4" in 12")
- Mechanical fastening required over: 1:16 (3/4" in 12")
- Consult GAF for slopes over: 1:4 ( 3" in 12")
- .2 Application temperature:
- Minimum ambient temperature: +4°C (+40°F)
- Maximum ambient temperature: +38°C (+100°F)
- .3 Chemical incompatibilities: generally those that affect roofing asphalt
- 1.4 STANDARDS AND APPROVALS (consult GAF for specific membranes or assemblies)
- .1 Underwriters Laboratories: Class A, B and C Flame Resistance, “Roofing Materials and Systems Directory”, 2001 Edition.
- .2 Factory Mutual: Class 1 and Class I-90 (consult Factory Mutual Research Approval Guide for additional assemblies and uplift ratings)
- .3 Canadian General Standards Board: CGSB 37-GB-56M
- .4 Other: Metro-Dade, SWL, SBCCI, CIBC, CABO
- .5 Underwriters Laboratories of Canada – Standard CAN / ULC-S107
- 1.5 MANUFACTURER’S SERVICES
- .1 Local GAF Commercial Specialists
- .2 Specifications and drawings available from application and specification manual
- .3 Seminars: Conducted as scheduled or upon request.
- .4 Contractor Services Department available for technical questions and documentation.
- PART 2 –
1.1 PRODUCTS CHART
NOMINAL | NOMINAL | REINFORCEMENT | ||
PRODUCT | THICKNESS | WEIGHT | WEIGHT | DESCRIPTION |
mm | kg/m² | g/m² | ||
Ruberoid® Mop (Smooth) | 4 | 4.3 | 170 | Hot mop or cold adhesive applied, smooth surface; both sides, membrane, for single or two ply systems. |
Ruberoid® Mop (Granule) | 4 | 4.46 | 170 | Hot mop or cold adhesive applied, smooth bottom and mineral surfaced top membrane, for single or two ply systems |
Ruberoid® Mop 170FR (Granule) | 5 | 4.38 | 170 | Hot mop or cold adhesive applied, smooth bottom and mineral surfaced top membrane, for single or two ply systems |
Ruberoid® Mop Plus (Granule) | 4 | 4.46 | 250 | Hot mop or cold adhesive applied, smooth bottom and mineral surfaced top membrane, for single or two ply systems |
Ruberoid® Mop FR (Granule) | 4 | 4.48 | 250 | Hot mop or cold adhesive applied, smooth bottom and mineral surfaced top membrane for single or two ply systems. |
Ruberoid® 20 (Smooth) | 2.25 | 2.81 | 105 | Hot mop or cold adhesive applied, smooth surface; both sides, membrane, for single or two ply systems. |
Ruberoid® 30 (Granule) | 3.81 | 4.19 | 95 | Hot mop or cold adhesive applied, smooth bottom and mineral surfaced top membrane, for single or two ply systems. |
Ruberoid® 30 FR (Granule) | 3.66 | 4.17 | 105 | Hot mop or cold adhesive applied, smooth bottom and mineral surfaced top membrane, for single or two ply systems. |
Ruberoid® Modified Base Sheet (Smooth) | 2.65 | 2.91 | 95 | Hot mop or cold adhesive applied, smooth surface; both sides, membrane, for single or two ply systems. |
Ruberoid® SBS Heat-Weld™ (Smooth) | 2.1 | 4.3 | 105 | Torch applied, smooth surface; both sides, 25 membrane, for single or two ply systems. |
Ruberoid® SBS Heat-Weld™ (Smooth) | 4.17 | 4.69 | 215 | Torch applied, smooth surface; both sides, membrane, for single or two ply systems. |
Ruberoid® SBS Heat-Weld™ and (Granule) | 4.09 | 4.41 | 215 | Torch applied, smooth bottom mineral surfaced top membrane, for single or two ply systems. |
Ruberoid® SBS Heat-Weld™ and 170FR (Granule) | 3.94 | 4.61 | 215 | Torch applied, smooth bottom mineral surfaced top membrane, for single or two ply systems. |
Ruberoid® SBS Heat-Weld™ Plus (Granule) | 4.39 | 5.07 | 265 | Torch applied, smooth bottom and mineral surfaced top membrane, for single or two ply systems. |
Ruberoid® SBS Heat-Weld™ Plus FR (Granule) | 4.39 | 4.88 | 265 | Torch applied, smooth bottom and mineral surfaced top membrane, for single or two ply systems. |
2.1 ACCESSORIES | ||||
Gafglas® #75 Base Sheet | Asphalt-saturated fibreglass base sheet. | |||
Gafglas® #80 Ultima Base Sheet | Asphalt-saturated fibreglass base sheet. | |||
Gafglas® Stratavent® Eliminator™ Nailable Base Sheet | Fiberglass reinforced, bottom side granule surfaced venting base sheet | |||
Gafglas® Stratavent® Eliminator™ Perforated Base Sheet | Fiberglass reinforced, bottom side granule surfaced perforated venting base sheet | |||
Gafglas® Ply IV | Asphalt-saturated fibreglass ply sheet. | |||
Gafglas® FlexPly™ VI | Asphalt-saturated fibreglass ply sheet. | |||
Mweld® Standard M Vent | Pre-flashed spun aluminum roof vent | |||
Mweld® Adjustable M Vent | Pre-flashed two piece unit consisting of a spun aluminum base and a flexible EPDM upper boot | |||
Mweld® One Way M Vent | Pre-flashed spun aluminum one way roof vent | |||
Mweld® M Drain | Pre-flashed spun aluminum or copper roof drain with gravel guard, strainer cap and waterproofing plumbing seal attached. | |||
Mweld® Pre-Flashed Lead Jack | Pre-flashed plumbing vent (lead jack) | |||
Mweld® M Scupper | Pre-flashed 24 ga. Galvanized steel through-wall roof drain. Also available upon request, made from aluminum, copper, or stainless steel. | |||
Mweld® M-Curb System | A structural urethane outer shell curb with a pourable urethane sealant that is used in place of conventional metal pitch pans. |
- 2.2 ANCILLARY PRODUCTS
- The selection or omission of roof insulations, vapor retarder, expansion / control joints, etc. are design matters which remain the responsibility of the architect, engineer, or owner and are in no way the responsibility of GAF.
- .1 Insulation: the following are approved for use with the specified membrane
- Polyisocyanurate CAN / CGSB-51.26-M86
- Perlite: ASTM C-728
- .2 Primer: Matrix™ 307 Asphalt Primer conforming to CGSB 37-GP-9Ma
- .3 Adhesives:
- Matrix™ 101 System Pro SBS Adhesive
- Matrix™ 102 Select SBS Adhesive
- Matrix™ 103 Standard Cold Lap Adhesive
- Matrix™ 105 System Pro SBS Sure Grip Adhesive
- Matrix™ 201 System Pro SBS Cement
- Matrix™ 202 Select SBS Flashing Cement
- Matrix™ 203 Standard Plastic Roof Cement
- Matrix™ 204 Standard Wet / Dry Roof Cement
- Matrix™ 205 System Pro SBS Sure Grip Flashing Cement
- .4 Mechanical Fasteners: Drill Tec™ fastenersManufacturer: GAF
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.1 EXPOSED MEMBRANE, UNINSULATED
Slope Limitation: | 1:4 (3" in 12") Consult membrane manufacturer for installation at higher slopes | ||
In-Service Performance: | Min.: | -10°C | (+14°F) |
Temperature of the | Min.: | -18°C | (0°F) |
Membrane: | Min.: | <-18°C | (0°F) |
Max.: | +50°C | (+122°F) |
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Wood / plywood | Wood decks require a separation layer/base sheet. Prime concrete surfaces to be directly adhered with bituminous materials. Steel decks require overlay board sufficient to span the flutes. |
Concrete | ||
Steel | ||
Separation Sheet | Gafglas® #75 | Mechanically fasten over wood and nailable decks. |
Gafglas® #80 Ultima™ | ||
Stratavent® Eliminator™ Nailable | ||
Asphalt | Type III | Type III permitted on slopes up to 1:24 (1/2" in 12"). |
Type IV | Type IV required on slopes over 1:24 (1/2" in 12"). | |
SINGLE-PLY MEMBRANE: | ||
Roof Membrane | Ruberoid® Mop Granule | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Ruberoid® Mop 170 FR | ||
Ruberoid® Mop Plus | ||
Ruberoid® Mop FR | ||
Ruberoid® 30 | ||
Ruberoid® 30 FR | Torch applied (SBS Heat-Weld membranes only), single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. | |
Ruberoid® SBS Heat-Weld™ Granule | ||
Ruberoid® SBS Heat-Weld™ 170 FR | ||
Ruberoid® SBS Heat-Weld™ Plus | ||
Ruberoid® SBS Heat-Weld™ Plus FR | ||
TWO-PLY MEMBRANE: | ||
Base Sheet | Gafglas® #75 | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Gafglas® #80 Ultima™ | ||
Stratavent® Eliminator™ Nailable | ||
Stratavent® Eliminator™ Perforated | Torch applied (SBS Heat-Weld membranes only), single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. | |
Ruberoid® Mop Smooth | ||
Ruberoid® 20 | ||
Ruberoid® SBS Heat- Weld™ 25 | ||
Ply Sheet (where required) | Gafglas® Ply IV | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Gafglas® FlexPly™ VI | ||
Cap Sheet | Ruberoid® Mop Granule | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Ruberoid® Mop 170 FR | ||
Ruberoid® Mop Plus | ||
Ruberoid® Mop FR | ||
Ruberoid® 30 | ||
Ruberoid® 30 FR | ||
Ruberoid® SBS Heat-Weld™ Granule | Torch applied (SBS Heat-Weld membranes only), single ply membranes, over prepared substrate or over wood decks. | |
Weld™ 170 FR | ||
Ruberoid® SBS Heat-Weld™ Plus | ||
Ruberoid® SBS Heat-Weld™ Plus FR | ||
Surfacing (where required) | Gravel | Smooth surfaced cap sheet requires pour coat and gravel |
Flashing Membrane | Ruberoid® Mop Granule | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Ruberoid® Mop 170 FR | ||
Ruberoid® Mop Plus | ||
Ruberoid® Mop FR | ||
Ruberoid® 30 | Torch applied (SBS Heat-Weld membranes only), single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. | |
Ruberoid® 30 FR | ||
Ruberoid® SBS Heat-Weld™ Granule | ||
Ruberoid® SBS Heat-Weld™ 170 FR | ||
Ruberoid® SBS Heat-Weld™ Plus | ||
Ruberoid® SBS Heat-Weld™ Plus FR | ||
TWO-PLY SELF-ADHERING MEMBRANE: | ||
Base Sheet | Liberty SBS SA Base Sheet | Self-Adhering base sheet applied over prepared substrate as a first ply of a two-ply system on steel or wood decks. |
Cap Sheet | Liberty SBS SA Cap Sheet | Self-Adhering Cap sheet applied over Liberty SBS |
Liberty SBS SA FR Cap sheet | SA Base sheet as the second ply of a two-ply roof system on steel or wood decks. |
Manufacturer: GAF
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.2 EXPOSED MEMBRANE, INSULATED
Slope Limitation: | 1:4 (3" in 12") Consult membrane manufacturer for installation at higher slopes. | ||
In-Service Performance: | Min.: | -10°C | (+14°F) |
Temperature of the | Min.: | -18°C | (0°F) |
Membrane: | Min.: | <-18°C | (0°F) |
Max.: | +50°C | (+122°F) |
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Wood / plywood | Wood surfaces require a separation layer / base sheet. Prime concrete surfaces to be directly adhered with bituminous materials. Steel decks require overlay board sufficient to span the flutes. |
Concrete | ||
Steel | ||
Separation Sheet | Gafglas® #75 | Mechanically fasten over wood decks. |
Gafglas® #80 Ultima™ | ||
Stratavent® Eliminator™ Nailable | ||
Vapor Retarder | Requirement and placement determined by the design authority | |
Insulation | Polyisocyanurate | A fibreboard or perlite overlay is required over heat sensitive foam insulations. A mechanically fastened base sheet may be required for torched membranes. |
Perlite | ||
High Density Fiberboard | ||
Insulation Overlay | Perlite | Where required, install according to RGC Guarantee Standards. |
High Density Fiberboard | ||
Gafglas® #75 | ||
Gafglas® #80 Ultima™ | ||
Stratavent® Eliminator™ Nailable | ||
Stratavent® Eliminator™ Perforated | ||
Asphalt | Type III | Type III permitted on slopes up to 1:24 (1/2" in 12"). |
Type IV | Type IV required on slopes over 1:24 (1/2" in 12"). | |
SINGLE-PLY MEMBRANE: | ||
Roof Membrane | Ruberoid® Mop Granule | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Ruberoid® Mop 170 FR | ||
Ruberoid® Mop Plus | ||
Ruberoid® Mop FR | ||
Ruberoid® 30 | ||
Ruberoid® 30 FR | ||
Ruberoid® SBS Heat-Weld™ Granule | Torch applied (SBS Heat-Weld membranes only), single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. | |
Ruberoid® SBS Heat-Weld™ 170 FR | ||
Ruberoid® SBS Heat-Weld™ Plus | ||
Ruberoid® SBS Heat-Weld™ Plus FR | ||
TWO-PLY MEMBRANE: | ||
Base Sheet | Gafglas® #75 | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Gafglas® #80 Ultima™ | ||
Stratavent® Eliminator™ Nailable | ||
Stratavent® Eliminator™ Perforated | Torch applied (SBS Heat-Weld membranes only), single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. | |
Ruberoid® Mop Smooth | ||
Ruberoid® 20 | ||
Ruberoid® SBS Heat-Weld™ 25 | ||
Ply Sheet | Gafglas® Ply IV | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
(where required) | Gafglas® FlexPly™ VI | |
Cap Sheet | Ruberoid® Mop Granule | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Ruberoid® Mop 170 FR | ||
Ruberoid® Mop Plus | ||
Ruberoid® Mop FR | ||
Ruberoid® 30 | ||
Ruberoid® 30 FR | ||
Ruberoid® SBS Heat-Weld™ Granule | Torch applied (SBS Heat-Weld membranes only), single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. | |
Ruberoid® SBS Heat-Weld™ 170 FR | ||
Ruberoid® SBS Heat-Weld™ Plus | ||
Ruberoid® SBS Heat-Weld™ Plus FR | ||
Surfacing (where required) | Gravel | Smooth surfaced cap sheet requires pour coat and gravel |
Flashing Membrane | Ruberoid® Mop Granule | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Ruberoid® Mop 170 FR | ||
Ruberoid® Mop Plus | ||
Ruberoid® Mop FR | ||
Ruberoid® 30 | ||
Ruberoid® 30 FR | ||
Ruberoid® SBS Heat-Weld™ Granule | Torch applied (SBS Heat-Weld membranes only), single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. | |
Ruberoid® SBS Heat-Weld™ 170 FR | ||
Ruberoid® SBS Heat-Weld™ Plus | ||
Ruberoid® SBS Heat-Weld™ Plus FR | ||
TWO-PLY SELF-ADHERING MEMBRANE: | ||
Base Sheet | Liberty SBS SA Base Sheet | Self-Adhering base sheet applied over prepared substrate as a first ply of a two-ply system on steel or wood decks. |
Cap Sheet | Liberty SBS SA Cap Sheet | Self-Adhering Cap sheet applied over Liberty SBS |
Liberty SBS SA FR Cap sheet | SA Base sheet as the second ply of a two-ply roof system on steel or wood decks. |
Manufacturer: GAF
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.3 PROTECTED MEMBRANE AND MODIFIED PROTECTED MEMBRANE ROOF ASSEMBLIES (PMR AND MPMR)
Slope Limitation: | 1:4 (3" in 12") Consult membrane manufacturer for installation at higher slopes | ||
In-Service Performance: | Min.: | -10°C | (+ 14°F) |
Temperature of the | Min.: | -18°C | ( 0°F) |
Membrane: | Min.: | <-18°C | ( 0°F) |
Max.: | +50°C | (+122°F) |
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Wood / plywood | Wood surfaces require a separation layer / base sheet. |
Concrete | Prime concrete surfaces to be directly adhered with bituminous materials. Steel decks require overlay board sufficient to span the flutes. | |
Steel | ||
Separation Sheet | Gafglas® #75 | Mechanically fasten over wood decks. |
Gafglas® #80 Ultima™ | ||
Stratavent® Eliminator™ Nailable | ||
Vapor Retarder | Requirement and placement determined by the design authority | |
Insulation | Polyisocyanurate | Under membrane in MPMR. A fibreboard or perlite overlay is required over heat sensitive foam insulations. A mechanically fastened base sheet may be required for torched membranes. |
Perlite | ||
High Density Fiberboard | ||
Insulation Overlay | Perlite | Where required, install according to RGC Guarantee Standards. |
High Density Fiberboard | ||
Gafglas® #75 | ||
Gafglas® #80 Ultima™ | ||
Stratavent® Eliminator™ Nailable | ||
Asphalt | Type III | Type III permitted on slopes up to 1:24 (1/2" in 12"). |
Type IV | Type IV required on slopes over 1:24 (1/2" in 12"). | |
SINGLE-PLY MEMBRANE: | ||
Roof Membrane | Ruberoid® Mop Granule | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Ruberoid® Mop 170 FR | ||
Ruberoid® Mop Plus | ||
Ruberoid® Mop FR | ||
Ruberoid® 30 | ||
Ruberoid® 30 FR | ||
Ruberoid® SBS Heat-Weld™ Granule | Torch applied (SBS Heat-Weld membranes only), single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. | |
Ruberoid® SBS Heat-Weld™ 170 FR | ||
Ruberoid® SBS Heat-Weld™ Plus | ||
Ruberoid® SBS Heat-Weld™ Plus FR | ||
TWO-PLY MEMBRANE: | ||
Base Sheet | Gafglas® #75 | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Gafglas® #80 Ultima™ | ||
Stratavent® Eliminator™ Nailable | ||
Stratavent® Eliminator™ | Torch applied (SBS Heat-Weld membranes only), over mechanically fastened separation sheet on steel or wood decks. | |
Ruberoid® Mop Smooth | ||
Ruberoid® 20 | ||
Ruberoid® SBS Heat-Weld™ 25 | ||
Ply Sheet | Gafglas® Ply IV | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
(where required) | Gafglas® FlexPly™ VI | |
Roof Membrane | Ruberoid® Mop Granule | Asphalt or adhesive applied, single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. |
Ruberoid® Mop 170 FR | ||
Ruberoid® Mop Plus | ||
Ruberoid® Mop FR | ||
Ruberoid® 30 | ||
Ruberoid® 30 FR | ||
Ruberoid® SBS Heat-Weld™ Granule | Torch applied (SBS Heat-Weld membranes only), single ply membranes, over prepared substrate or over mechanically fastened separation sheet on steel or wood decks. | |
Ruberoid® SBS Heat-Weld™ 170 FR | ||
Ruberoid® SBS Heat-Weld™ Plus | ||
Ruberoid® SBS Heat-Weld™ Plus FR | ||
Filter Fabric | 1 g / m2 (3 oz / yd2) black polyester or polypropylene | Loose laid |
Ballast | Gravel | In accordance with GAF application and specification requirements. Must comply with ASTM D-1863. |
Pavers | ||
Where pavers are to be used, they must be a minimum of 61 cm x 61 cm (2’ x 2’). For a 1.22 m (4’) perimeter of the roof, pavers must weigh a minimum of 1 kg / m2 (20 lb / ft2) and as determined by the building owner or its consultants. |
1 GARLAND CANADA INC.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANE
Country of Origin: Canada
Country of Manufacture: Canada, USA, United Kingdom
- Year First Installed
- B.C.: 1990
- Canada: 1987
- Foreign: 1974
DESCRIPTION The Garland Company is a leading manufacturer and distributor of high-performance roofing and flooring solutions for commercial, industrial, and public properties. We offer our industry’s most comprehensive customer support services, including a unique Roof Asset Management Program (RAMP®). Our innovative products and facility management solutions have been extending the life cycle of buildings like yours for over a century.
- PART 1 - GENERAL
The roofing assembly / material information published by the RGC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
- 1.1 SYSTEM DESCRIPTION
- .1 Two-ply roof membranes: the first ply consists of a base sheet; applied with hot asphalt, cold adhesive fully heat welded, with adhesives and heat welded seams, self-adhered with self-stick products; the second ply consists of a cap sheet applied with hot asphalt, cold adhesive or heat welding.
- 1.2 PROJECT CONDITIONS
- .1 Do not apply roofing insulation or membrane to damp deck surface.
- .2 Do not expose materials subject to water or solar damage in quantities greater than can be weatherproofed during same day.
- .3 All slopes greater than 2:12 (17%) require back-nailing to prevent slippage of the ply sheets. Use ring or spiral-shank one (1) inch (25 mm) cap nails, or screws and plates at a rate of one (1) fastener per ply (including the membrane) at each insulation stop. Place insulation stops as per RGC Guarantee Standards (Section 2.1.1) On non-insulated systems, nail each ply directly into the deck at the rate specified above. When slope exceeds 2:12 (17%), install all plies parallel to the slope (strapping) to facilitate backnailing. Install four (4) additional fasteners at the upper edge of the membrane when strapping the plies.
- 1.3 MANUFACTURER’S SERVICES
- .1 Applicator training: Garland membranes are applied by GARLAND APPROVED RCABC MEMBER APPLICATOR ONLY.
- .2 Technical service: technical representatives are available for consultation and field training; owners, architects, and engineers are assisted in the selection and proper use of Garland materials by technical representatives.
- .3 Specification / Drawings: complete specifications and detail drawings are available upon request.
- PART 2- PRODUCTS
- 2
1.1 ROOF MATERIALS, MEMBRANES, SURFACING AND RELATED MATERIALS
- .1 HIGH REFLECTIVITY SBS CAP SHEETS
PRODUCT | DESCRIPTION | APPLICATIONS |
STRESSPLY® EUV SPF FR MINERAL | 155 mil 4mm SBS and SIS (Styrene-Butadiene-Styrene and Styrene-Isoprene-Styrene) rubber modified membrane. It utilizes Kevlar fibers and a dual polyester and fiberglass combination reinforcement. The result is a highly reflective, high strength, puncture and fatigue resistant, rubber modified membrane, with a factory applied ENERGY STAR® rated coating. 1300 lbf (5783N) Tear Strength, -34°C Low Temperature Flexibility, Solar Reflectance Index (SRI) 86 |
Cold applied 2 or 3 ply system |
STRESSPLY® PLUS SPF FR MINERAL | 155 mil 4mm SBS and SIS (Styrene-Butadiene-Styrene and Styrene-Isoprene-Styrene) rubber modified membrane. It utilizes Kevlar fibers and a dual polyester and fiberglass combination reinforcement. The result is a highly reflective, high strength, puncture and fatigue resistant, rubber modified membrane, with a factory applied ENERGY STAR® rated coating. 500 lbf (2224N) Tear Strength, -34°C Low Temperature Flexibility, Reflectance 0.7 min Solar Reflectance Index (SRI) 86 |
Cold applied 2 or 3 ply system |
STRESSPLY® IV PLUS SPF MINERAL | 195 mil 5mm SBS (Styrene-Butadiene-Styrene) mineral surfaced rubber modified roofing membrane with a fiberglass and polyester composite scrim. with a factory applied ENERGY STAR® rated coating.. 510 lbf (2269N) Tear Strength, -40°C Low Temperature Flexibility, Solar Reflectance Index (SRI) 86 | Heat Welded |
- .2 SBS CAP SHEETS
PRODUCT | DESCRIPTION | APPLICATIONS |
STRESSPLY® E | 80 mil 2mm SBS and SIS (Styrene-Butadiene-Styrene and Styrene-Isoprene-Styrene) rubber modified roofing membrane reinforced with a dual fiberglass scrim and polyester mat. 900 lbf (4003N) Tear Strength, -34°C Low Temperature Flexibility, 26% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
STRESSPLY® E MINERAL | 160 mil 4mm SBS and SIS (Styrene-Butadiene-Styrene and Styrene-Isoprene-Styrene) mineral surfaced rubber modified roofing membrane reinforced with a dual fiberglass scrim and polyester mat. 900 lbf (4003N) Tear Strength, -34°C Low Temperature Flexibility, 6% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
STRESSPLY® E FR MINERAL | 160 mil 4mm SBS and SIS (Styrene-Butadiene-Styrene and Styrene-Isoprene-Styrene) mineral surfaced rubber modified roofing membrane with fire retardant characteristics and reinforced with a dual fiberglass scrim and polyester mat. 1300 lbf (5783N) Tear Strength, -34°C Low Temperature Flexibility, 6% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
STRESSPLY® EUV | 115 mil 3mm SBS and SIS (Styrene-Butadiene-Styrene and Styrene-Isoprene-Styrene) rubber modified membrane incorporating post consumer recycled rubber and reinforced with a fiberglass and polyester composite scrim. 1300 lbf (5783N) Tear Strength, -34°C Low Temperature Flexibility, 22% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
STRESSPLY® EUV Mineral | 155 mil 4mm SBS and SIS (Styrene-Butadiene-Styrene and Styrene-Isoprene-Styrene) rubber modified membrane incorporating post consumer recycled rubber and reinforced with a fiberglass and polyester composite scrim. Surfaced with the highly reflective Starburst white mineral. 1300 lbf (5783N) Tear Strength, -34°C Low Temperature Flexibility, 5.5% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
STRESSPLY® EUV FR Mineral | 155 mil 4mm SBS and SIS (Styrene-Butadiene-Styrene and Styrene-Isoprene-Styrene) rubber modified membrane incorporating post consumer recycled rubber, fire retardant additives and reinforced with a fiberglass and polyester composite scrim. Surfaced with the highly reflective Starburst white mineral. 1300 lbf (5783N) Tear Strength, -34°C Low Temperature Flexibility, 5.5% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
STRESSPLY® PLUS | Environmentally Friendly; 105 mil 2.7mm SBS (Styrene-Butylene-Styrene) rubber modified roofing membrane incorporating recycled rubber and reinforced with a fiberglass and polyester composite scrim. 500 lbf (2224N) Tear Strength, -34°C Low Temperature Flexibility, 23% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
STRESSPLY® PLUS FR MINERAL | Environmentally Friendly; 155 mil 4mm SBS (Styrene-Butylene-Styrene) mineral surfaced, rubber modified roofing membrane incorporating recycled rubber, fire retardant characteristics and reinforced with a fiberglass and polyester composite scrim. 500 lbf (2224N) Tear Strength, -34°C Low Temperature Flexibility, 7% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
STRESSPLY® | 80 mil 2mm SBS (Styrene-Butadiene-Styrene) rubber modified roofing membrane with dual fiberglass reinforced scrim and superior low temperature capabilities. 300 lbf (1335N) Tear Strength, -46°C Low Temperature Flexibility, 27% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
STRESSPLY® MINERAL | 145 mil SBS 3.7mm (Styrene-Butadiene-Styrene) mineral surfaced, rubber modified roofing membrane with dual fiberglass reinforced scrim and superior low temperature capabilities. 300 lbf (1335N) Tear Strength, -46°C Low Temperature Flexibility, 6% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
STRESSPLY® FR MINERAL | 135 mil 3.7mm SBS (Styrene-Butadiene-Styrene) mineral surfaced, rubber modified roofing membrane with fire retardant characteristics, and dual fiberglass reinforced scrim and superior low temperature capabilities. 300 lbf (1335N) Tear Strength, -46°C Low Temperature Flexibility, 6% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
VERSIPLY® MINERAL | 135 mil 3.5mm SBS (Styrene-Butadiene-Styrene) mineral surfaced, rubber modified roofing membrane with dual fiberglass reinforced scrim. 300 lbf (1335N) Tear Strength, -25°C Low Temperature Flexibility, 6% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
VERSIPLY® 80 | 80 mil 2mm SBS (Styrene-Butadiene-Styrene) rubber modified roofing membrane with dual fiberglass reinforced scrim. 300 lbf (1335N) Tear Strength, -30°C Low Temperature Flexibility, 24.5% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
VERSIPLY® 60 | 60 mil 1.5mm SBS (Styrene-Butadiene-Styrene) rubber modified roofing membrane with dual fiberglass reinforced scrim. 275 lbf (1223N) Tear Strength, -20°C Low Temperature Flexibility, 30.3% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
VERSIPLY® 40 | 40 mil 1mm SBS (Styrene-Butadiene-Styrene) rubber modified roofing membrane with dual fiberglass reinforced scrim. 275 lbf (1223N) Tear Strength, -30°C Low Temperature Flexibility, 28.24% Recycled Content. | Hot Asphalt, Cold Adhesives, 2 or 3 ply system |
STRESSPLY® IV MINERAL | 195 mil 5mm SBS (Styrene-Butadiene-Styrene) mineral surfaced rubber modified roofing membrane with a dual fiberglass scrim. This membrane is designed for torch applications and has a burn-off backer that indicates when the material is hot enough to be installed. 250 lbf (1112N) Tear Strength, -20°C Low Temperature Flexibility. | Heat Welded |
STRESSPLY® IV PLUS MINERAL | 195 mil 5mm SBS (Styrene-Butadiene-Styrene) mineral surfaced rubber modified roofing membrane with a fiberglass and polyester composite scrim. This membrane is designed for torch applications and has a burn-off backer that indicates when the material is hot enough to be installed. 510 lbf (2269N) Tear Strength, -40°C Low Temperature Flexibility. | Heat Welded |
STRESSPLY® SA FR MINERAL | 140 mil SBS (Styrene-Butadiene-Styrene) rubber mineral surfaced modified roofing membrane reinforced with a dual fiberglass scrim and fire retardant characteristics. | Heat Welded |
STRESSPLY® MAX | 145 mill 3.7mm SBS/SIS SIS (Styrene-Butadiene-Styrene and Styrene-Isoprene-Styrene) The Kevlar fiber enhanced dual fiberglass and polyester reinforcement allow StressPly Max membrane to provide tear strengths of 1,700 lbf./in (7561 N) while also providing an elongation of over 16%. The membrane’s post- consumers recycled contend exceed 7% and the pre-consumer recycled contend over 22%. | Hot Asphalt, SEBS Asphalt 2 or 3 ply system |
STRESSPLY® MAX FR MINERAL | 170 mill 4.3mm SBS/SIS SIS (Styrene-Butadiene-Styrene and Styrene-Isoprene-Styrene) The Kevlar fiber enhanced dual fiberglass and polyester reinforcement allow StressPly Max membrane to provide tensile strengths of 1,700 lbf./in (7561 N) while also providing an elongation of over 16%. The membrane’s post- consumers recycled contend exceed 7% and the pre-consumer recycled contend over 22%. StressPly Max FR Mineral incorporates the unique reflective Starburst mineral | Hot Asphalt, SEBS Asphalt 2 or 3 ply system |
BIFIEX® CAP | 120 mil 3mm SBS (Styrene-Butadiene-Styrene) rubber modified roofing membrane with a fiberglass scrim. This membrane is designed to be used with Bi-Flex modified base sheets. | Hot Asphalt, SEBS Asphalt 2 ply system |
BIFLEX® MINERAL GAP | 140 mil SBS (Styrene-Butadiene-Styrene) rubber modified roofing membrane with a fiberglass scrim. This membrane is designed to be used with Bi-Flex modified base sheets. | Hot Asphalt, SEBS Asphalt 2 ply system |
- .3 COAL TAR SBS CAP SHEETS
MILLENNIUM® | 120 mill Polyester/fiberglass-reinforced SBS (Styrene-Butadiene-Styrene) modified coal tar membrane. This membrane is design to be used with BK and Millennium base sheets. Excellent chemical resistance. | Hot and cold applied coal tar 2 or 3 ply system |
MILLENNIUM® MINERAL | 160 mill Polyester/fiberglass-reinforced SBS (Styrene-Butadiene-Styrene) coal tar membrane. This membrane is design to be used with BK and Millennium base sheets. Excellent chemical resistance. | Hot and cold applied coal tar 2 or 3 ply system |
MILLENNIUM® FR MINERAL | 180 mill Polyester/fiberglass-reinforced SBS (Styrene-Butadiene-Styrene) coal tar FR membrane. This membrane is design to be used with BK and Millennium base sheets. Excellent chemical resistance. | Hot and cold applied coal tar 2 or 3 ply system |
- 2.4 BASE SHEETS
HPR™ SA FR Base Sheet | SBS Modified self-adhering underlayment used in StressPly SA FR |
Self Adhering |
FLEXBASE® 80 | 80 mil 2mm base sheet, high strength, puncture and fatigue resistant rubber modified roofing base sheet designed for use as the waterproofing and reinforcement layer of a built-up or modified roofing system. It consists of two layers of fiberglass reinforcement sandwiched by Styrene-Butadiene-Styrene (SBS) rubber in a high penetration index asphalt mixture. For use with BiFlex Cap membrane. 300 lbf (1335N) Tear Strength, -34.4°C Low Temperature Flexibility, 23% Recycled Content. | Hot Asphalt, SEBS Asphalt 2 ply system |
FLEXBASE® 120 | 120 mil 3mm base sheet, high strength, puncture and fatigue resistant rubber modified roofing base sheet designed for use as the waterproofing and reinforcement layer of a built-up or modified roofing system. It consists of two layers of fiberglass reinforcement sandwiched by Styrene-Butadiene-Styrene (SBS) rubber in a high penetration index asphalt mixture. For use with BiFlex Cap membrane. 300 lbf (1335N) Tear Strength, -34.4°C Low Temperature Flexibility, 18% Recycled Content. | Hot Asphalt, SEBS Asphalt 2 ply system |
FLEXBASE® E 80 | 80 mil 2mm base sheet made up of Styrene-Butadiene-Styrene (SBS), these rubber modified base sheets utilize Kevlar fibers and a dual polyester and fiberglass combination reinforcement that offers the inherent strength and heat stability of fiberglass along with the ability of polyester to conform. For use with BiFlex Cap membrane. 900 lbf (4003N) Tear Strength, -34.4°C Low Temperature Flexibility, 23% Recycled Content. |
Hot Asphalt, SEBS Asphalt 2 ply system |
FLEXBASE® E 120 | 120 mil 3mm base sheet made up of Styrene-Butadiene-Styrene (SBS), these rubber modified base sheets utilize Kevlar fibers and a dual polyester and fiberglass combination reinforcement that offers the inherent strength and heat stability of fiberglass along with the ability of polyester to conform. For use with BiFlex Cap membrane. 900 lbf (4003N) Tear Strength, -34.4°C Low Temperature Flexibility, 18% Recycled Content. |
Hot Asphalt, SEBS Asphalt 2 ply system |
FLEXBASE® PLUS 80 | 80 mil 2mm base sheet, high strength, puncture and fatigue resistant rubber modified roofing base sheet designed for use as the waterproofing and reinforcement layer of a built-up or modified roofing system. It consists of two layers of fiberglass reinforcement sandwiched by Styrene-Butadiene-Styrene (SBS) rubber in a high penetration index asphalt mixture. For use with BiFlex Cap membrane. 500 lbf (2224N) Tear Strength, -34.4°C Low Temperature Flexibility, 23% Recycled Content. | Hot Asphalt, SEBS Asphalt 2 ply system |
FLEXBASE® PLUS 120 | 120 mil 3mm base sheet, high strength, puncture and fatigue resistant rubber modified roofing base sheet designed for use as the waterproofing and reinforcement layer of a built-up or modified roofing system. It consists of two layers of fiberglass reinforcement sandwiched by Styrene-Butadiene-Styrene (SBS) rubber in a high penetration index asphalt mixture. For use with BiFlex Cap membrane. 500 lbf (2224N) Tear Strength, -34.4°C Low Temperature Flexibility, 18% Recycled Content. | Hot Asphalt, SEBS Asphalt 2 ply system |
STRESSBASE® 80 | 80 mil 2mm base sheet, high strength, puncture and fatigue resistant, rubber modified roofing membranes designed for use as the waterproofing and reinforcement layer of a built-up or modified roofing system. It consists of fiberglass reinforcement sandwiched by Styrene-Butadiene-Styrene (SBS) rubber in a high penetration index asphalt mixture. For use with StressPly membranes. 110 lbf (489N) Tear Strength, -28.8°C Low Temperature Flexibility, 20% Recycled Content. | Hot Asphalt, SEBS Asphalt, cold applied, 2 ply system |
STRESSBASE® 120 | 120 mil 3mm base sheet, high strength, puncture and fatigue resistant, rubber modified roofing membranes designed for use as the waterproofing and reinforcement layer of a built-up or modified roofing system. It consists of fiberglass reinforcement sandwiched by Styrene-Butadiene-Styrene (SBS) rubber in a high penetration index asphalt mixture. For use with StressPly membranes. 110 lbf (489N) Tear Strength, -28.8°C Low Temperature Flexibility, 26% Recycled Content | Hot Asphalt, SEBS Asphalt, cold applied, 2 ply system |
- 2.5 SURFACINGS
Silver-Shield® | Fibered Aluminum Roof Coating; fibered aluminum roof coating |
Garla-Brite™ | Non-Fibered Aluminum Paint; non-fibered aluminum paint having the following characteristics: |
Pyramic™ | White Elastomeric Roof Coating; Energy Star approved white acrylic roof coating: |
Solex™ | White, reflective, Kynar based roof coating, meets and exceeds all the requirements of CRRC, Energy Star® and Title 24 standards, and contributes to LEED® points. |
WeatherScreen™ | Asphalt Protective Roof Coating; heavy-bodied, fiber reinforced, cold process roof coating |
Black•Stallion® Cold | Cold process polymer-modified coal tar topcoat |
Weatherking® | High-grade, cold applied rubber modified topcoat for slopes up to 3:12 (25%) |
- 2.6 RELATED MATERIALS
Flashing Bond® | Cold-applied, fibered mastic used with reinforcing fabric |
Garla-Flex® | High quality flexible elastomeric asphaltic mastic |
Green-Lock ®Membrane Adhesive | Green-Lock Membrane Adhesive uses polymer technology that makes it 100% solids and solvent free. Being solvent free means there will be no adverse affects typically associated with traditional solvent based products such as odors, sheet softening, compound damage, solvent blisters, etc. It is also environmentally friendly due to containing zero VOCs. |
HPR™ SA Modified Adhesive | Modified adhesive for StressPly SA FR mineral flashing laps and end flaps |
Garla-Prime® | Quick-dry asphalt cut back primer |
Green-Lock™ Adhesive | 100% Solids, zero VOC, flashing adhesive for SBS sheets only |
Weatherking® | High-grade, cold applied rubber modified topcoat for slopes up to 3:12 (25%) |
Tuff-Stuff™ | Moisture curing single-component non-sag polyurethane sealant |
Seal-Rite® | Thermoplastic rubber sealant |
Seal-Tite™ | Two-part pourable urethane pitch pocket sealant |
- 2.1 ANCILLARY PRODUCTS
- .1 Asphalt: Roofing asphalt conforming to ASTM D312-78 Type 4, CSA A 123.4 M < 1979 Type # on slopes less then 1:24 (1/2” in 12’) (4%).
- Part 3 – EXECUTION
- 3.1 PREPARATION
- .1 Ensure membrane substrate is rigid, dry, smooth, compatible, free of fins and sharp edges, and clean of all
- .2 Ensure all openings, walls, and projections through the roof are firmly affixed and cant strips, reglets and nailing strips are in place.
- .3 A thermal barrier may be required between the roof deck and some insulations. Building code and insurance requirements to be identified by design authority.
- 3.2 PRIMER
- .1 Prime wood, concrete, and metal surfaces to be directly adhered with bituminous membranes; allow to dry.
- 3.3 APPLICATION INSTRUCTION FOR A TWO SYSTEM
- .1 BASE SHEET INSTALATION (TWO PLY SYSTEM) HOT OR COLD
- A) Base sheet: Install one (1) SBS base sheet in twenty five (25) lbs (11.3kg) per square of bitumen of cold adhesives shingled uniformly over the entire prepared substrate. Shingle in direction of slope of roof to shed water on each area of roof. Do not step on rolls until asphalt has cooled, fish mouths should be cut and patched.
- B) Lap ply sheet ends eight (8) inches (203mm).
- C) Lightly broom in base plies to assure complete adhesion.
- D) Extend plies two (2) inches (50mm) beyond top edges of cants at wall and roof projections and equipment bases.
- E) Install base flashing ply to all perimeter and projection details after membrane application.
- .2 MODIFIED MEMBRANE INSTALATION HOT OR COLD
- A) Solidly bond the modified membrane to the base layers with specified asphalt or cold adhesives at the rate of twenty five (25) to thirty (30) lbs. (11-13kg) per 100 square feet.
- B) The modified membrane roll must push a puddle of asphalt in front of it with asphalt or cold adhesives slightly visible at all side laps. Exercise care during application to eliminate air entrapment under the membrane.
- C) Apply pressure to all seams to ensure that the laps are solidly bonded to substrate.
- D) Install subsequent rolls of modified membrane across the roof as above with a minimum of four (4) inch (101mm) side laps and eight (8) inch (203mm) end laps. Stagger the end laps. Apply the modified membrane in the same direction as the previous layers but stagger the laps so they do not coincide with the laps of the base layers.
- E) Apply asphalt or cold adhesives no more than five (5) feet (1.5m) ahead of each roll being embedded.
- .4 FLASHING MEMBRANE INSTALATION
- A) Seal all curb, wall and parapet flashings with an application of mastic and mesh on a daily basis. Do not permit conditions to exist that will allow moisture to enter behind, around or under the roof or flashing membrane.
- B) Prepare all walls, penetrations, expansion joints [and where shown on the drawings] to be flashed with asphalt primer at the rate of one hundred (100) square feet per gallon (2.1square m per litre). Allow primer to dry tack free.
- C) Use the modified membrane as the flashing membrane. Adhere to the underlying base flashing ply with specified asphalt unless otherwise noted in these specifications. Nail off at a minimum of eight (8) inches (203mm) o.c. from the finished roof at all vertical surfaces.
- D) Solidly adhere the entire sheet of flashing membrane to the substrate.
- E) Seal all vertical laps of flashing membrane with a three-course application of trowel-grade mastic and fiberglass mesh.
- F) Coordinate counter flashing, cap flashings, expansion joints, and similar work with modified bitumen roofing work.
- G) Coordinate roof accessories, miscellaneous sheet metal accessory items, including piping vents and other devices with the roofing system work.
- 3.4 APPLICATION INSTRUCTION FOR A TWO PLY SYSTEM – HOT WELDED
- .1 BASE SHEET INSTALATION (TWO OR THREE PLY SYSTEM)
- A) Install one layer of SBS Torch Base Sheet to a properly prepared substrate. Shingle in proper direction to shed water on each area of roofing.
- B) To a suitable substrate, lay out the roll in the course to be followed and unroll six (6) feet (1.8m).
- C) Using a roofing torch, heat the surface of the coiled portion until the burn-off backer melts away. At this point, the material is hot enough to lay into the substrate. Progressively unroll the sheet while heating and press down with your foot to insure a proper bond.
- D) After the major portion of the roll is bonded, re-roll the first six (6) feet (1.8m) and bond it in a similar fashion.
- E) Repeat this operation with subsequent rolls with side laps of four (4) inches (101mm) and end laps of eight inches.
- F) Give each lap a finishing touch by passing the torch along the joint and spreading the melted bitumen evenly with a rounded trowel to insure a smooth, tight seal.
- G) Extend underlayment two (2) inches (50mm) beyond top edges of cants at wall and projection bases.
- H) Install base flashing ply to all perimeter and projections details.
- .2 MODIFIED MEMBRANE APPLICATION
- A) Install HPR torch-on membrane as described below.
- B) Over the SBS Torch Base Sheet underlayment(s), lay out the roll in the course to be followed and unroll six (6) feet (1.8m). Seams for the top layer of modified membrane will be staggered over the SBS Torch Base Sheet seams.
- C) Using a roofing torch, heat the surface of the coiled portion until the burn-off backer melts away. At this point, the material is hot enough to lay into the substrate. Progressively unroll the sheet while heating and press down with your foot to insure a proper bond.
- D) After the major portion of the roll is bonded, re-roll the first six (6) feet (1.8m) and bond it in a similar fashion.
- E) Repeat this operation with subsequent rolls with side laps of four (4) inches (101mm) and end laps of eight (8) inches (203mm).
- F) Give each lap a finishing touch by passing the torch along the joint and spreading the melted bitumen evenly with a rounded trowel to insure a smooth, tight seal.
- .3 FLASHING MEMBRANE INSTALATION
- A) Seal all curb, wall and parapet flashings with an application of mastic and mesh on a daily basis. Do not permit conditions to exist that will allow moisture to enter behind, around or under the roof or flashing membrane.
- B) Prepare all walls, penetrations, expansion joints [, and where shown on the drawings] to be flashed with asphalt primer at the rate of one hundred (100) square feet per gallon (2.1 square m per litre). Allow primer to dry tack free.
- C) Use the modified membrane as the flashing membrane. Adhere to the underlying base flashing ply with specified asphalt unless otherwise noted in these specifications. Nail off at a minimum of eight (8) inches (203mm) o.c. from the finished roof at all vertical surfaces.
- D) Solidly adhere the entire sheet of flashing membrane to the substrate. Tops of all flashings that are not run up and over curb shall be secured through termination bar 6 inches (152mm) and sealed at top
- E) Seal all vertical laps of flashing membrane with a three-course application of trowel-grade mastic and fiberglass mesh.
- F) Coordinate counter flashing, cap flashings, expansion joints, and similar work with modified bitumen roofing work.
- G) Coordinate roof accessories, miscellaneous sheet metal accessory items, including piping vents and other devices with the roofing system work [as specified in other sections].
- 3.5 APPLICATION INSTRUCTION FOR SELF ADHERING SYSTEM
- .1 BASE PLY INSTALATION (TWO OR THREE PLY SYSTEM)
- A) Fiberglass Plies: Install one (1) ply HPR SA Base Sheets shingled uniformly over the entire prepared substrate. Shingle in direction of slope of roof to shed water on each area of roof.
- B) Fiberglass Plies: Install two (2) plies HPR SA Base Sheets shingled uniformly to achieve two plies over the entire prepared substrate. Shingle in direction of slope of roof to shed water on each area of roof.
- C) Lap ply sheet ends eight (8) inches (203mm). Stagger end laps twelve (12) inches (305mm) minimum.
- D) Extend plies two (2) inches (51mm) beyond top edges of cants at wall and roof projections and equipment bases.
- E) Install base flashing ply to all perimeter and projection details.
- .2 MODIFIED MEMBRANE INSTALATION
- A) The modified membrane shall then by solidly adhered to the base layers.
- B) Starting at the low point, unroll the StressPly SA FR Mineral in the desired position. Fold the membrane back onto itself, remove the split back release film from the exposed side and gradually push the membrane into place. Apply even pressure along the entire length of the membrane from center to outer edges to avoid air pockets or wrinkles. Care should be taken to eliminate air entrapment under the membrane.
- C) Repeat for the other side. After the rolls are in place, apply uniform pressure to the entire roll area using a long handle weighted roller.
- D) Install subsequent rolls of modified membrane across the roof as above with a minimum of four (4) inch (102 mm) side laps and eight (8) inch (203 mm) end laps. Stagger the end laps. Apply the modified membrane in the same direction as the previous layers but stagger the laps so they do not coincide with the laps of the base layers.
- E) Where a lap is to be made to the granular surface, vigorously brush loose granules from the surface to be mated and carefully apply Flashing Bond to the granular surface. And allow 5-10 minutes to flash. Join the two surfaces and using a small metal roller or other suitable roller, firmly press into place. Roll edges firmly to ensure positive adhesion.
- .3 FLASHING MEMBRANE APPLICATION
- A) Seal all curb, wall and parapet flashings with an application of mastic and mesh on a daily basis. Do not permit conditions to exist that will allow moisture to enter behind, around or under the roof or flashing membrane.
- B) Specifier Note: Verify that drawings contain applicable details. Otherwise delete the text in brackets indicated in the following paragraph.
- C) Prepare all walls, penetrations, expansion joints [and where shown on the drawings] to be flashed with asphalt primer at the rate of one hundred (100) square feet per gallon (2.1 square meter per litre). Allow primer to dry tack free.
- D) Use the modified membrane as the flashing membrane and will be adhered to an underlying base flashing. Nail off at a minimum of eight (8) inches (203 mm) o.c. from the finished roof at all vertical surfaces.
- E) Solidly adhere the entire sheet of flashing membrane to the substrate. Tops of all flashings that are not run up and over curb shall be secured through termination bar 6" and sealed at top.
- F) Seal all vertical laps of flashing membrane with a three-course application of trowel-grade mastic and fiberglass mesh.
- G) Specifier Note: Delete the text within brackets in the following two paragraphs if no other applicable roofing sections are included in the Project Manual.
- H) Coordinate counter flashing, cap flashings, expansion joints, and similar work with modified bitumen roofing work.
- I) Coordinate roof accessories, miscellaneous sheet metal accessory items, including piping vents and other devices with the roofing system work [as specified in other sections]. When using mineralized cap sheet, all stripping shall be installed prior to cap sheet installation.
Specifier Note: Include only the following paragraphs which coordinate with details existing on the roof that you are specifying. Please delete the paragraphs that do not apply to your roof. The detail number correlates to a detail drawing that should accompany this specification. Delete the drawing number in brackets in the final edit of the specification. Contact your local Garland Representative with any questions regarding unusual or custom details.
END OF SECTION
1 HAL INDUSTRIES INC.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: Canada (B.C.) Country of Manufacture: Canada (B.C.)
- Year First Installed
- 1990
DESCRIPTION
Hal Industries Inc. has been manufacturing asphalt roofing products for the flat roofing industry since 1974.
Asphalt available from B.C. refineries has been shown to have excellent compatibility with SBS polymers. Hal Industries Inc. uses a high-shear mixing process to blend raw asphalt with linear and branched SBS polymers. Limestone filler is then added as a thickener and conditioner and other minor ingredients are added as performance enhancers. This blend is used to saturate and coat non-woven polyester or fibreglass mat to produce a very flexible, high-quality membrane.
Cap sheets are surfaced with either mineral granules or aluminum foil on the top side and either sand or thermofusible polypropylene film on the underside. Base sheets are surfaced with sand or thermofusible polypropylene film, or a combination of these. Membranes may be installed either by the torch method or by embedment in hot asphalt.
Product designations are as follows:
- Therm-a-ply P180 series (Polyester-reinforced, moppable, torchable)
- Therm-a-ply G100 series (Fibreglass-reinforced, moppable, torchable)
- Alumatac P180 or Alumatac G100 (Aluminum foil-surfaced, moppable, torchable)
- Polymax 180 GS (Mineral-surfaced cap sheet, moppable)
- PART 1 - GENERAL
- The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
- 1.1 RANGE OF APPLICATION
- .1 For use over roof decks in commercial, institutional, industrial, and residential construction, where built- up roofing has historically been specified.
- .2 As a loose-laid roofing membrane under ballast (gravel or pavers) in a protected membrane system.
- .3 As a fully-adhered or mechanically-fastened roofing membrane, without ballast, on flat, curved, or low-sloped roofs.
- .4 As a roofing membrane over existing roofs in recover or replacement applications.
- .5 As a waterproofing membrane over parking garages or foundations.
- 1.2 DELIVERY, STORAGE, AND HANDLING
- .1 Keep all materials dry during storage and application. Avoid storing in direct sunlight. Always store and ship rolls in a vertical position. Avoid damage during handling.
- .2 If ambient temperature is 5°C (41°F) or lower, store rolls in a heated enclosure for at least 24 hours prior to use.
- 1.3 SITE CONDITI`ONS
- .1 Membrane installed on slopes from dead flat to 1:12 (1" in 12") may be applied with or without mechanical fastening. Membrane installed on slopes exceeding 1:12 (1" in 12") must be mechanically-fastened to the deck surface.
- .2 Mopping of membranes to a deck slope which exceeds 1:12 (1" in 12") is generally not recommended. Contact manufacturer for advice.
- 1.4 STANDARDS
- .1 Independently sampled and tested by Warnock Hersey Labs to CGSB 37-GP-56M.
- .2 Class C fire rated. Contact manufacturer for updated information.
- 1.5 MANUFACTURER'S SERVICES
- .1 Factory representative is available at all times for applicator training assistance.
- .2 Specification writing assistance is available.
- .3 Plant visits are available to B.C. applicators or specifiers for educational purposes.
- PART 2 - PRODUCTS
- 2.1
1.1 ROOF MEMBRANES
Product | Surfacing Top / Bottom |
Nominal Thickness mm |
Nominal Application Weight g/m² |
Application |
Cap Sheets: | ||||
Therm-a-ply | ||||
P180 GF | granules / film | 4 | 180 Polyester | Torch |
P180 GS | granules / sand | 3.5 | 180 Polyester | Mop |
P250 GF | granules / film | 4.5 | 250 Polyester | Torch |
G100 GF | granules / film | 4 | 100 Fibreglass | Torch |
G100 GS | granules / sand | 3.5 | 100 Fibreglass | Mop |
Polymax | ||||
180 GS | granules / sand | 3 | 180 Polyester | Mop |
Alumatac | ||||
P180 AF | Al. foil / film | 3 | 180 Polyester | Torch |
P180 AS | Al. foil / sand | 3 | 180 Polyester | Mop |
G100 AF | Al. foil / film | 3 | 100 Fibreglass | Torch |
G100 AS | Al. foil / sand | 3 | 100 Fibreglass | Mop |
Base Sheets: | ||||
Therm-a-ply | ||||
P180 FS | film / sand | 2.2 | 180 Polyester | Torch / Mop |
P180 SS | sand / sand | 2.2 | 180 Polyester | Mop |
G100 FS | film / sand | 2.2 | 100 Fibreglass | Torch / Mop |
G100 SS | sand / sand | 2.2 | 100 Fibreglass | Mop |
P180 FF | film / film | 3 | 180 Polyester | Torch |
G100 FF | film / film | 3 | 100 Fibreglass | Torch |
G100 FR | film / silicone | 2.5 | 100 Fibreglass | Peel & Stick |
- 2.2 ANCILLARY PRODUCTS AVAILABLE FROM HAL INDUSTRIES INC.
- .1 Asphalt conforming to CSA 123.4-M Type 2 and Type 3.
- .2 Vapour Retarder: Hal Industries Inc. laminated Scrim Kraft conforming to CAN 2-51.33 M77.
- .3 No.15 organic roofing felt conforming to CSA 123.3M1979.
- .4 Polymer-modified mopping asphalt (SEBS polymer).
- .5 Polymer-modified trowel grade mastic cement.
- .6 Asphalt primer, conforming to CGSB 37-GP-9Ma 1983.
- .7 Surfacing granules, ceramic or slate.
- .8 Dry Sheathing: a dry slip-sheet paper made from recycled fibres, for use over wood decks.
- .9 Therma-Tape torch applied board tape.
- .10 Perma-Tape peel & stick board tape.
- .11 Perma- Board, asphalt overlay board.
- 2.3 Perma-board ASPHALT BASE / OVERLAY
- System Uses:
- .1 As a mechanically fastened wood deck overlay.
- .2 As an insulation overlay, mopped or mechanically fastened.
NOTE: The selection and specification of roof insulation, vapour retarder, fibreboard, etc. is the responsibility of the project design authority, architect, engineer, or owner, and is not the responsibility of Hal Industries Inc.
- PART 3 - EXECUTION
- 3.1 PREPARATION
- .1 Site conditions must be suitable for membrane application (see 1.3).
- .2 Deck must be clean, dry, and securely fastened.
- .3 Cants must be installed at all abrupt rises in deck elevation such as curbs, parapet walls, and roof edges.
- .4 Ensure that roofing materials are dry and undamaged.
- .5 Suitable flame-resistant substrates must be installed prior to application of any torch-applied membrane.
- .6 Fire extinguishers and other safety equipment must be on the roof prior to commencement of the job.
- 3.2 PRIMER
- .1 Apply asphalt primer where specified by the design authority or where the roof is being applied directly to wood, concrete, or metal surface. Asphalt primer shall conform to CGSB-37-GP-9-Ma-1983.
- 3.3 VAPOUR RETARDER
- .1 If a vapour retarder is specified as part of the roofing system, it shall be one of the following:
- Scrim Kraft vapour retarder produced by Hal Industries Inc.
- No.15 organic roofing felt plus asphalt.
- Other approved vapour retarder.
- .2 Vapour retarder shall be installed as specified by the design authority.
- 3.4 INSULATION
- .1 Nailable Decks: mechanically fasten insulation as per manufacturer's recommended method and to RGC Guarantee Standards.
- .2 Non-Nailable Decks: embed insulation in a mopping of hot asphalt or attach by other approved methods according to RGC Guarantee Standards.
- .3 On slopes exceeding 1:12 (1" in 12"), install nailing strips at 600 mm (24") centres according to RGC Guarantee Standards.
- .4 Install accepted insulation overlay board, where required, according to RGC Guarantee Standards.
- .5 Perma-board is an accepted insulation overlay for one and two layer applications where applicable.
- .6 Where a torch-applied roofing system is to be installed over Perma-board and the surface beneath the Perma-board is flame sensitive, then cover all joints in Perma-board with tape or alternately place 150 mm (6") wide Type IV fibreglass strips beneath joints, prior to torch-applying a membrane. Tape is to be HAL’s torch-applied Therma-tape.
- .7 Where tape is used to flame-proof the joints in Perma-board, use the following steps:
- Pre-torch all edges of each Perma-board sheet before installing to remove polyfilm surface layer.
- Cut tape into convenient lengths then pre-torch one side and place quickly over joint, then press or roll to adhere. Overlap end joints 50 mm (2").
- .8 Fasten Perma-board overlay using nine fasteners per board, as shown, or alternatively adhere Perma-board with hot asphalt, according to RGC Guarantee Standards, ensuring that sanded-side be placed down against the asphalt.
2 m (80") | ||||||||||
|
1 m (40") |
- 3.5 BASE SHEET APPLICATION
- .1 On slopes up to 1:12 (1" in 12"), install base sheet at right angles to slope, beginning at low point of roof.
- .2 On slopes exceeding 1:12 (1" in 12"), install base sheet parallel to slope, and nail upper edge at 200 mm (8") o/c with minimum 25 mm (1") headed roofing nails.
- .3 Unroll and align membrane, lap sides 75 mm (3") and ends 150 mm (6"). Always keep several rolls laid out on the roof deck ahead of the installation to permit relaxation and acclimatization to take place.
- .4 Install each aligned sheet by re-rolling approximately halfway and adhering each half alternately.
- .5 Asphalt-adhered sheet (sanded side down) (Use Type 3 or Type 4 asphalt only):
- Apply hot asphalt to the roof deck surface at its equiviscous temperature [minimum 205°C (400°F)] at a rate of 1.2 kg / m² (25 lb / 100 sq ft).Maintain a puddle just ahead of the advancing roll at all times, allowing a positive bleed-out to occur at each edge of the sheet.Never mop more than one metre ahead of roll.
- Press the membrane into the hot asphalt.
- Slit any fishmouths and press in while asphalt is still hot.Apply a patch to cover any slits by embedding the patch into hot asphalt.
- Use a roofer's torch to melt polyfilm and prepare a selvedge under each end lap.
- .6 Torch-adhered sheet (polyfilm-surfaced side down):
- Using a trigger-handled roofer's torch, heat the roll surface evenly until the polyfilm surfacing melts and a slight flow of coating occurs.Apply heat to selvedge edge of previous sheet while at the same time advancing the roll with a hooked bar.A slight bead of coating should squeeze out at the lap.
- 3.6 CAP SHEET APPLICATION
- .1 Install cap sheet in the same direction as the base sheet, starting at low point and staggering all laps.Offset the side laps from base sheet side laps by a minimum of 300 mm (12") and end laps by a minimum of 1 m (39"). Overlap at sides must be no less than 75 mm (3"), and at ends no less than 150 mm (6").
- .2 Keep several rolls laid out on the roof deck ahead of the installation to permit relaxation and acclimatization to take place.
- .3 Install each aligned sheet by re-rolling approximately halfway and adhering each half alternately.
- .4 Asphalt-adhered sheet (to sanded base sheet only):
- Apply hot asphalt to the base sheet surface at its equiviscous temperature [minimum 205°C (400°F)] at a rate of 1.2 kg / m² (25 lb / 100 sq ft).Maintain a puddle just ahead of the advancing roll at all times, allowing a positive bleed-out to occur at each edge of the sheet.Never mop more than one metre ahead of the roll.
- Roll out and press the membrane into the hot asphalt, eliminating any trapped air pockets.Avoid walking on newly-placed cap sheet until it cools.
- .5 Torch-adhered sheet:
- Using a trigger-handled roofer's torch, evenly heat the underside of the cap sheet roll and the top side of the base sheet, creating a liquid sheen on both surfaces.Advance the roll with a hooked bar, ensuring that a minimum 8 mm (3/8") bead of melted coating exudes at the lap edge.Maintain a puddle of melted coating ahead of the roll.
- 3.7 MEMBRANE FLASHING
- .1 Cut flashing membrane into suitably-sized pieces one metre wide.Allow for minimum 75 mm (3") side lap, 150 mm (6") lap onto roof deck, and 200 mm (8") up vertical surface.
- .2 Asphalt-adhered flashing: apply a full mopping of hot asphalt to the roof surface and press in each flashing sheet ensuring good adhesion.Use a hand trowel to aid in the process.
- .3 Torch-applied flashing: use a detailing torch to heat the underside of each flashing sheet and the roof surface.Press each sheet into position with the aid of a hand trowel.
- .4 Wherever practical, we recommend flashing be torch-applied rather than asphalt-adhered wherever practical.
- 3.8 PRECAUTIONS
- .1 When a torch-applied sheet is to be lapped over a granulated surface (such as end laps), always embed granules on the lower sheet with a heated hand trowel prior to making the lap.
- .2 When a mop-applied sheet is to be lapped over a polyfilmed surface (such as end laps), always torch the film on the lower sheet prior to making the lap.
- .3 Never install membranes over a surface which contains moisture.Moisture trapped between plies will cause blistering in the future.
- If a base sheet has been installed and subsequently rained-on prior to cap sheet installation, moisture may become trapped under the polyfilm surfacing.As a precaution against entrapping this moisture during cap sheet installation, torch all polyfilm surfaces at least one hour prior to installing the cap sheets.
<tab>
Manufacturer: HAL INDUSTRIES INC.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.1 EXPOSED MEMBRANE, UNINSULATED DECK
Slope Limitation:
- No slope limitation for torch applied sheets.
- 1:4 slope limitation for mopped sheets (consult Hal Industries Inc.).
In-Service Performance Min.: <-18°C ( 0°F) Membrane will remain stable but increasingly less flexible with lower temperatures.
Temperature of the Membrane: Max.: >+93°C (+200°F)
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Wood / Plywood | Plywood joints shall be taped and the surface primed if adhering directly. Wood board decks must have a mechanically-fastened separator sheet installed. Steel decks require a mechanically-fastened rigid overlay. |
Concrete | ||
Steel | ||
Other approved | ||
Overlay | Gypsum board | Minimum thickness 12.7 mm (1/2") required on steel decks, mechanically fastened. |
Plywood | ||
Asphalt | Type 3 to | To be applied at equiviscous temperature. |
CSA 123.4 M1979 | Maximum slope for mopped sheets is 1:4 (3" in 12"). | |
TWO-PLY MEMBRANE | ||
Base Sheet | Therm-a-ply: | Install sand-backed sheets into a full mopping of hot asphalt. Install polyfilm-backed sheets by torching to a suitable substrate. |
P180 FS or P180 SS | ||
G100 FS or G100 SS | ||
P180 FF or G100 FF | ||
Cap Sheet | Therm-a-ply: | Mop sanded cap sheets only and torch polyfilm-surfaced cap sheets only. |
P180 GF or P180 GS | ||
G100 GF or G100 GS | ||
Polymax P180 GS | ||
Alumatac: | ||
P180 AF or P180 AS | ||
G100 AF or G100 AS | ||
Flashing | Base Ply | Flashing material to be the same as the membrane Membrane being stripped but never less than 180 g / m2 reinforcement and preferably torch applied. |
Cap Ply | Torch applied Hal granular membrane with minimum 180 g / m2 reinforcement. | |
SINGLE PLY MEMBRANE | ||
(Minimum slope 1:15 (3/4" in 12") | ||
Granular Sheet | Therm-a-ply P180 GF | Torch applied. Maximum slope not limited. |
Therm-a-ply P250 GF | Torch applied. Maximum slope not limited. | |
Flashing Membranes | ||
Base Ply | Therm-a-ply P180 FF | Torch apply prior to roof membrane. |
Cap Ply | Therm-a-ply P180 GF | Torch apply after roof membrane. |
Therm-a-ply P250 GF | Torch apply after roof membrane |
Manufacturer: HAL INDUSTRIES INC.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.2 EXPOSED MEMBRANE, INSULATED DECK
Slope Limitation: No slope limitation for torch applied sheets.
- 1:4 slope limitation for mopped sheets (consult Hal Industries Inc.).
In-Service Performance Min.: <-18°C ( 0°F) Membrane will remain stable but increasingly less flexible with lower temperatures.
Temperature of the Membrane: Max.: >+93°C (+200°F) Membrane may lose dimensional stability at higher temperatures.
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Wood / Plywood | Prime surfaces to be directly adhered with bituminous materials. |
Concrete | ||
Steel | ||
Other approved | ||
Thermal Barrier | Gypsum board | Minimum 12.7 mm (1/2") thickness may be required between steel deck and a combustible insulation (see Building Code). Mechanically fasten to RGC Guarantee Standards. |
Vapour Retarder | Scrim Kraft | Choice and use determined by design authority. |
Or pre-approved alternative | ||
Insulation | Fibrous glass | An RGC accepted insulation overlay (one or two layers) is required over heat sensitive and non heat sensitive foamed insulations. |
Expanded polystyrene | ||
Extruded polystyrene | ||
Polyurethane | Perma-board is an accepted insulation overlay. In applications requiring two layers of overlay, Perma-Board is accepted as the second layer. The first insulation overlay board layers to be an RGC accepted Perlitic or Fiberboard Insulation Overlay. | |
Polyisocyanurate | ||
Organic fibreboard | ||
Or pre-approved alternative | ||
Insulation Overlay | Perma-board | Install to RGC Guarantee Standards. |
11 mm (7/16") organic fibreboard | ||
12.7 mm (1/2") Perlitic Board | ||
Asphalt | To CSA 123.4 M1979 | Apply only at minimum 205°C (400°F) temperature. |
Type 3 | Maximum slope for mopped sheets is 1:4. | |
TWO-PLY MEMBRANE | ||
Base Sheet | Therm-a-ply: | Torch sheets with polyfilm surface. |
P180 FS or P180 SS | ||
G100 FS or G100 SS | Mop sheets with sanded surface. | |
P180 FF or G100 FF | ||
Cap Sheet | Therm-a-ply: | Install sand-backed cap sheets into a full mopping of hot equiviscous asphalt. |
P180 GF or P180 GS | ||
G100 GF or G100 GS | ||
Polymax P180 GS | Install polyfilm-backed cap sheets by torching to a suitable base sheet. | |
Alumatac: | ||
P180 AF or P180 AS | ||
G100 AF or G100 AS | ||
MEMBRANE FLASHING | ||
Base Ply | Therm-a-ply: | Torch sheets with polyfilm backing. |
P180 FF or P180 SS | ||
P180 GF or P180 GS | ||
Cap Ply | Polymax 180 GS | Mop sheets with sanded surface. |
Alumatac: | ||
P180 AF or P180 AS |
Manufacturer: HAL INDUSTRIES INC.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.3 PROTECTED MEMBRANE OR MODIFIED PROTECTED ROOF ASSEMBLIES (PMR & MPMR)
Slope Limitation: No slope limitation for torch applied sheets.
- 1:4 slope limitation for mopped sheets (consult Hal Industries Inc.).
In-Service Performance Min.: <-18°C ( 0°F) Membrane will remain stable but increasingly less flexible with lower temperatures.
Temperature of the Membrane: Max.: >+93°C (+200°F) Membrane may lose dimensional stability at higher temperatures.
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Wood / Plywood | Plywood joints shall be taped and the surface primed if adhering directly. Wood board decks require a nailed separator sheet. Steel decks require a rigid underlay mechanically fastened per RGC Guarantee Standards. |
Concrete | ||
Steel | ||
Other approved | ||
Underlay/Thermal Barrier | Gypsum board | Minimum 12.7 mm (1/2") may be used as a membrane underlay over steel decks or as a thermal barrier between steel decks and roof systems with combustible insulations in PMR and MPMR systems (see Building Code). |
Plywood | Minimum 12.7 mm (1/2") may be used as a membrane underlay over steel decks when a thermal barrier is not required. | |
Vapour Retarder | Scrim Kraft | Choice and use determined by the design authority. |
Or pre-approved alternative | ||
Insulation | Fibrous glass | Under the membrane in a MPMR, an RGC accepted overlay board (one or two layers) is required over foamed insulations. Perma-board is an accepted insulation overlay. |
Expanded polystyrene | ||
Extruded polystyrene | ||
Polyurethane | ||
Polyisocyanurate | ||
Organic Fibreboard | ||
Or pre-approved alternative | ||
Insulation Overlay | Perma-board | Where required. Install to RGC Guarantee Standards. |
11 mm (7/16") organic fibreboard | ||
12.7 m (1/2") Perlitic Board | ||
TWO-PLY MEMBRANE | ||
Base Sheet | Therm-a-ply: | Torch sheets with polyfilm surface. |
P180 FS or P180 SS | ||
G100 FS or G100 SS | Mop sheets with sanded surface. | |
P180 FF or G100 FF | ||
Cap Sheet | Therm-a-ply: | Install sand-backed cap sheets into a full mopping of hot equiviscous asphalt. |
P180 GF or P180 GS | ||
G100 GF or G100 GS | ||
Polymax P180 GS | Install polyfilm-backed cap sheets by torching to a suitable base sheet. | |
Alumatac: | ||
P180 AF or P180 AS | ||
G100 AF or G100 AS | ||
MEMBRANE FLASHING | ||
Base Ply | Therm-a-ply: | Torch sheets with polyfilm backing. |
P180 FF or P180 SS | ||
Cap Ply | Therm-a-ply: | Mop sheets with sanded surface. |
P180 GF or P180 GS | ||
Polymax 180 GS | ||
Alumatac: | ||
P180 AF or P180 AS | ||
Insulation | Extruded polystyrene | Loose-laid, requires filter fabric and ballast. |
Type 4 | ||
Concrete-topped | Requires no filter fabric or ballast. | |
extruded polystyrene, Type 4 | ||
Filter Fabric | As approved by | Loose-lay over insulation. |
insulation manufacturer | ||
Ballast | Gravel | Install as per design authority. |
Pavers | Install on pedestals. |
1 HENRY COMPANY CANADA
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: Germany
Country of Manufacture: Canada
- Year First Installed
- B.C.: 1985
- Canada: 1985
- Foreign: 1971
DESCRIPTION
The main components of the roofing and waterproofing systems are bitumen modified with SBS (Styrene Butadiene Styrene) and either fibreglass or polyester reinforcement.
The system normally consists of two plies of membrane. The membrane is produced in 1 m (39") wide rolls and varies in thickness from 2 mm (0.08") to 5 mm (0.2") depending on use and reinforcement.
The membrane is constructed by coating either a fibreglass or polyester fabric, on both the top and bottom, with high performance modified bitumen. The lower surface is either sanded or receives a poly surface while the top surface is covered with granules or sand.
The system is constructed in the field by either mopping with hot asphalt, torch welding, self-adhering, mechanically fastening or cold applied adhesive. In protected membrane roofing, granule-surfaced cap sheets are normally required on flashings only, with sanded surface cap sheets on field of roof.
- PART 1 - GENERAL
- The roofing assembly / material information published in the RGC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
- 1.1 RANGE OF APPLICATION:
- .1 For use over all types of roof decks in residential, commercial, industrial and institutional applications wherever single ply or built-up roofing is presently used.
- .2 For use in “conventional” applications, fully-adhered, spot adhered or mechanically fastened on non-insulated or insulated roofs.
- .3 For use in “protected membrane” applications under insulation.
- 1.2 DELIVERY, STORAGE, AND HANDLING
- .1 Deliver and store materials undamaged in original packaging.
- .2 Store rolls upright and protected from moisture; protect stored materials from elements.
- .3 Condition membrane rolls prior to cold weather application, temperatures +4°C (+40°F) and colder.
- 1.3 SITE CONDITIONS
- .1 Chemical limitations: membranes are not resistant to oils or most petroleum solvents; chemical compatibility chart available upon request.
- .2 Slope Range: From dead level (except single ply) up to and including vertical. The choice of membrane combinations and their application method is governed by deck type, insulation and fastening capability, perceived stress and required finish. Please consult Baker Inc. for recommendations.
- .3 Slope Limitations:
- Recommended Slope 1.100 (1/8" in 12)
- Mechanically Fasten over 1.12 (1" in 12)
- 1.4 STANDARDS AND APPROVALS (for specific membranes or assemblies consult manufacturer)
- .1 Canadian General Standards Board: conforms to CGSB 37-GP-56M; tested at Ontario Research Facility from 1986 to 1988.
- .2 Underwriters Laboratories: testing underway.
- .3 Underwriters Laboratories of Canada: testing complete (Guide No. 360 018).
- .4 Canadian Mortgage and Housing: Evaluation Report No. 11297.
- .5 Factory Mutual: Testing underway
- 1.5 MANUFACTURER'S SERVICES
- .1 Applicator Training, Field Technician assistance, specification and design assistance is available upon request.
- 1.6 EQUIPMENT
- .1 Torches: Use only torches designed for torching roofing materials.
- .2 Spray Equipment: Use only adhesive spray equipment as recommended by Monsey Baker Inc.
- PART 2 -
1.1 PRODUCTS CHART
ROOF ASSEMBLY | ||||
Modified Plus | Thickness (mm) | |||
Membrane | Designation | (Note 1) | Reinforcement | Application |
|
||||
G100 p / p | Base | 2.5 | glass | torch |
G100 p / s | Base | 2 | glass | mop / adhesive |
G100 s / s | Base | 2 | glass | mop / adhesive |
G100 Tack sheet | Base | 2.2 | glass | self adhesive |
G100g M | Cap | 3.2 | glass | mop / adhesive |
NP180 p / p | Base | 3 | polyester | torch |
NP180 p / s | Base | 2.2 | polyester | mop / adhesive |
NP180 s / s | Base | 2.2 | polyester | mop / adhesive |
NP180 Tack | Base | 3 | polyester | self adhesive |
NP180gM4 | Cap | 4 | polyester | mop/ adhesive |
NP180gT4 | Cap | 4 | polyester | torch |
NP180gT5 | Cap | 5 | polyester | torch |
NP250gM4 | Cap | 4 | polyester | mop / adhesive |
NP250gT4 | Cap | 4 | polyester | torch |
NP250gT5 | Cap | 5 | polyester | torch |
- Notes
- 1) Thicknesses are measured on granules for cap sheets.
- 2) Standard colours are Autumn Brown and Cool Grey ceramic granules.
- 2.2 ANCILLARY PRODUCTS
- .1 Asphalt: roofing grade asphalt conforming to CSA A123.4M Type 2 or Type 3.
- Modified Plus 890-12: SEBS modified rubberized asphalt for use in standard kettles.
- .2 MBA Gold (880-10) - fibrated rubberized asphalt adhesives designed specifically for bonding polymer modified and asphalt coated membrane systems.
- .3 Primer:
- Prograde 910-01 - A quality asphalt primer of thin brush or spray consistency.
- Prograde 910-02 - An asphalt non penetrating tack free primer
- Modified Plus Primer 900-34 - An SBS emulsion primer.
- 930-38 - An SBS primer for self adhesive sheets
- Modified Plus Primer 930-18 - An SBS rubber base primer
- .4 Underlay: Modified Plus Base s / s, Type IV, VI, Vapour-bloc or other RGC approved underlays for mop on systems.
- .5 Reflective Coating:
- Bakor Metalshield - An elastomeric polymer roof coating
- Prograde 818 - Aquabrite Aluminum roof coating
- Prograde 550 - Elastomeric White roof coating
- .6 Re-cover Board: Prefabricated asphalt overlay board designed as an insulation or deck overlay for applying membranes either by mopping, cold adhesive, or torching.
- PART 3 - EXECUTION
- 3.1 PREPARATION
-
- .1 Ensure deck surfaces and substrates are acceptable for installation of the system and in accordance with RGC standards.
- 3.2 PRIMER
-
- .1 Apply primer to all wood, concrete, gypsum, and metal surfaces directly receiving membrane. In some applications, primer is not recommended over gypsum type surfaces, contact Henry Company Canada representative for details.
- 3.3 VAPOUR RETARDER
-
- .1 The selection and requirement for a vapour retarder is the responsibility of the design authority.
- 3.4 INSULATION
-
- .1 Mechanically fasten insulation over nailable decks, in accordance with RGC Guarantee Standards.
- .2 Embed insulation in a 1.5 kg / meter squared (30 lb / square) mopping of hot asphalt over non-nailable deck.
- .3 Install 11 mm (7/16") asphalt-impregnated fibreboard, perlite or asphalt composite recover board as an insulation overlay where required by RGC Guarantee Standards.
- .4 Install wood nailing strips on slopes exceeding 1:12 (1" in 12")
- 3.5 ROOF MEMBRANE APPLICATION
- 3.5.1 GENERAL
- .1 Mop Application: Ensure mopping asphalt is heated to provide mopping temperatures not below +204°C (+400°F) when measured at the mop cart and apply asphalt at a rate of 1.2 to 1.5 kg / m² (25-30 lb / sq.). Unroll membrane into asphalt a maximum of 1.2 m (4') behind mopping application.
- .2 Torch Application: Torch onto suitable substrate or base sheets, fully bonding membranes and ensuring fully bonded side and end laps.
- .3 Adhesive Application: Apply MBA Gold (880-10) Adhesive according to Bakor’s recommendations.
- .4 Self Adhered: Use NP180 Tack as base sheet and / or base stripping in two ply assemblies over acceptable substrates or structural deck. Contact Henry Company Canada representative for specific recommendations.
- .5 Mechanically Fastened: Base sheets to be a minimum 180 g polyester and nailed 150 mm (6") o/c at edges and 300 mm (12") o/c both ways throughout the field. Consult Henry Company Canada for recommendations on screw and plates for mechanically fastening.
- .6 Use of cant strips is optional; where not used, install base sheet to the base of vertical surface; where used, install base sheets to top of cant.
- .7 Apply membrane parallel to slope on slopes of 1:12 (1" in 12) or greater and nail head laps 50 mm (2") in from top edge at 150 mm o/c.
- .8 Use nails with tin discs or 25 mm (1") minimum diameter head semi-solidly attached.
- .9 Offset membrane laps between plies a minimum of 300 mm (12") for side and 450 mm (18") for end laps.
- .10 Lap base and cap sheets 75 mm (3") on sides and 150 mm (6") on ends.
- .11 Cut corner of membrane to be overlapped on a 45 degree angle where T-joints occur at end laps of cap sheets.
- 3.5.2 BASE SHEET APPLICATION
- .1 Start at low point of roof; unroll and align base sheet; lap sides 75 mm (3") and ends 150 mm (6"); carry membrane to the top of cant.
- .2 Nailed base sheet:
- Nail 150 mm (6") on centre at edges and 300 mm (12") on centre both ways throughout field.
- .3 Mopped base sheet:
- Apply 1.0 to 1.5 kg / m² (20 to 30 lb / square) hot asphalt evenly and consistently; mop maximum 1.2 m (4') ahead of roll.
- Unroll base sheet into hot asphalt; apply even pressure on roll, do not kick out; ensure a small amount of asphalt is pushed out at seams.
- .4 Torched base sheet:
- Heat lower surface of membrane uniformly without excessive heat; heat both substrate and membrane simultaneously, fully bonding membrane.
- Ensure sufficient heat applied to create a bleed out at all lap edges.
- .5 Adhered base sheet: (use where other systems are not practical or acceptable)
- Apply 0.75 to 1.0 L / m² (1.5 to 2.0 gal / square) of adhesive to prepared substrate. Contact Henry Company Canada for specific recommendations.
- 3.5.3 BASE MEMBRANE FLASHING APPLICATION
- .1 Pre-cut flashing membrane to correct length to extend from 100 mm (4") on to the roof from toe of cant, up the cant, then up and over the fascia a minimum of 50 mm (2").
- .2 Refer to Modified Plus flashing details.
- .3 Vertical wall terminations should always (where applicable) be a minimum of 200 mm (8") above the roof surface.
- 3.5.4 CAP SHEET APPLICATION
- .1 Unroll and align cap sheet parallel to base sheet; offset side laps 300 mm (12") and end laps 450 mm (18") minimum from those in base sheet.
- .2 Lap sides 75 mm (3") and ends 150 mm (6"); carry membrane to top of cant, or to vertical wall if cants are not used.
- .3 Mopped cap sheet:
- Apply 1.0 to 1.5 kg / m² (20 to 30 lb / square) hot asphalt evenly and consistently; mop a maximum 1.2 m (4') ahead of roll.
- Unroll cap sheet into hot asphalt; apply even pressure on roll, do not kick out; ensure a small amount of asphalt is pushed out at seams; sprinkle factory-supplied granules over asphalt bleed-out before it cools.
- .4 Torched cap sheet:
- Heat lower surface of membrane uniformly without excessive heat; heat both membrane and base sheet simultaneously.
- Ensure sufficient heat is applied to create a noticeable bleedout at all lap edges, and cover bleedout with factory supplied granules.
- Condition granular surfaces which are to be overlapped by heating and setting granules with a steel trowel.
- .5 Adhesive Cap Sheet:
- Apply 0.75 to 1.0 L / m² (1.5 to 2.0 gal / square) of adhesive to the base sheet according to Henry Company Canada’s recommendations.
- Ensure fully adhered application including sufficient bleed out (maximum 1/4") and cover excessive bleed out with factory supplied granules.
- 3.5.5 CAP MEMBRANE FLASHING APPLICATION
- .1 Pre-cut flashing membrane to correct length to extend from 150 mm (6") onto the flat portion of the roof and up and over the fascia to a minimum of 50 mm (2") or terminate a minimum of 50 mm (2") higher than the base stripping on the vertical wall.
- .2 Use torch applied cap membrane flashing wherever practical.
- .3 Refer to Modified Plus flashing details.
Manufacturer: HENRY COMPANY CANADA.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.1 EXPOSED MEMBRANE, UNINSULATED
Slope Limitation: No slope limitation
In-Service Performance: Min.: -40°C (- 14°F)
Temperature of the Max.: +93°C (+200°F)
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Plywood / Wood | Prime surfaces to be directly adhered with bituminous materials. Tape plywood decks when directly adhering base sheet. Wood decks require nailed base sheet. Steel decks require a membrane underlay. Mechanically fastened membranes require pull out strength of 34 kg (75 lb) / per fastener. |
Concrete | ||
Steel | ||
Separation Sheet | Modified Plus | Mechanically fastened over wood decks or plywood. |
Base s/s | ||
Underlay | Gypsum | Minimum 12.7 mm (1/2") thickness where required, mechanically fasten to steel deck. |
Plywood | ||
Vented base sheet | Mop vented base sheet on concrete decks. | |
Asphalt | Type 2 | For slopes up to 1:16. |
Type 3 | For slopes greater than 1:16. | |
Base Sheet | G100s / s | Mop or adhesive applied. |
G100p / s | Mop or adhesive applied. | |
G100 p / p | Torch applied. | |
NP180s / s | Mop or adhesive applied. | |
NP180p / s | Mop or adhesive applied. | |
NP180p / p | Torch applied. | |
NP180 Tack | Self adhesive | |
Cap Sheet | G100gM | Mop or adhesive applied. |
NP180gM | Mop or adhesive applied. | |
NP180gT4 | Torch applied. | |
NP250gM4 | Mop or adhesive applied. | |
NP250gT4 | Torch applied. | |
NP250gT5 | Torch applied. | |
Mastics / Sealants | Polybitume | SBS Mastic / sealant |
/ Primers | 900-34 | SBS Emulsion Primer |
910-01 | Asphalt Primer | |
910-02 | Asphalt Primer | |
930-38 | Self adhesive sheets | |
930-18 | SBS Rubber Base primer | |
Note: | In lieu of modified cap sheets, two plies of modified base sheets may be used with a flood coat and gravel or a Henry Company Canada reflective roof coating with manufacturer’s recommended smooth surface modified cap sheet. | |
SINGLE PLY MEMBRANE (Minimum 1:16 [1/2" in 12"]) | ||
Cap Sheet | NP180T4 | Torch applied |
NP250T4 | Torch applied | |
Base Stripping | NP180 p / p | Torch applied before field membrane |
NP180 Tack | Self adhesive, applied before field membrane | |
Cap Stripping | NP180T4 | Torch applied after field membrane |
NP250T4 | ||
Mastics / Sealants/ Primers | Polybitume | SBS Mastic / sealant |
900-34 | SBS Emulsion Primer | |
910-01 | Asphalt Primer | |
910-02 | Asphalt Primer | |
930-38 | Self adhesive sheets | |
930-18 | SBS Rubber Base Primer |
Manufacturer: HENRY COMPANY CANADA. Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.2 EXPOSED MEMBRANE, INSULATED
Slope Limitation: No slope limitation
In-Service Performance: Min.: -40°C (-14°F)
Temperature of the Max.: +93°C (+200°F)
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Plywood / Wood | Prime surfaces to be directly adhered with bituminous materials. Steel decks may require a thermal barrier between the deck and the insulation. Mechanically fastened membranes require pull out strength of 34 kg (75 lb) / sq. fastener. |
Concrete | ||
Steel | ||
Thermal Barrier | Gypsum | Minimum 12.7 mm (1/2") may be required between steel deck and combustible insulations (see Building Code). |
Vapour Retarder | Vapour Bloc | Requirement and placement determined by design authority. |
G100 s / s | ||
Modified Plus Base s / s | ||
Insulation | Fibrous Glass | An acceptable overlay (one or two layers) is required over heat sensitive and foamed insulations. |
Extruded polystyrene | ||
Expanded polystyrene | ||
Polyurethane | ||
Polyisocyanurate | ||
Fibreboard | ||
Torch Safe | ||
Perlite Roof Insulation | ||
Fesco Board | ||
Insulation Overlay | 11 mm (7/16") asphalt- | Where required. Install according to RGC Guarantee Standards. |
impregnated fibreboard | ||
12.7 mm (1/2") Perlite | ||
Board | ||
Asphalt Composite Board | ||
Asphalt | Type 2 | For slopes up to 1:16. |
Type 3 | For slopes greater than 1:16. | |
Base Sheet | G100s / s | Mop or adhesive applied |
G100p / s | Mop or adhesive applied | |
G100p / p | Torch applied | |
NP180s / s | Mop / adhesive / mechanical | |
NP180p / s | Mop / adhesive / mechanical | |
NP180p / p | Torch / mechanical | |
NP180 Tack Sheet | Self adhesive | |
Cap Sheet | G100gM | Mop or adhesive applied |
Mop or adhesive applied | ||
Torch applied | ||
Torch applied | ||
Mop or adhesive applied | ||
Torch applied. | ||
Torch applied. | ||
Mastics / Sealants/Primers | Polybitume | SBS Mastic / sealant |
900-34 | SBS Emulsion primer | |
Asphalt Primer | ||
Asphalt Primer | ||
Self adhesive sheets | ||
SBS Rubber Base Primer | ||
Note: In lieu of modified cap sheets, two plies of modified base sheets may be used with a flood coat and gravel or a Henry Company Canada reflective roof coating with manufacturer’s recommended smooth surface modified cap sheet. |
Manufacturer: HENRY COMPANY CANADA.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.3 PROTECTED AND MODIFIED PROTECTED MEMBRANE ROOF ASSEMBLY (PMR & MPMR)
Slope Limitation: 1:6 (2" in 12")
In-Service Performance: Min.: -40°C (- 14°F)
Temperature of the Max.: +93°C (+200°F)
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Plywood / Wood | Prime surfaces to be directly adhered with bituminous materials. For PMR: steel decks require a levelling underlay. |
Concrete | ||
Steel | ||
Underlay | Gypsum board | Minimum 12.7 mm (1/2") required over steel decks in a PMR assembly. |
Plywood | ||
Vented base sheet | Mop vented base sheet on concrete decks (PMR). | |
Thermal Barrier | Gypsum board | Minimum 12.7 mm (1/2") may be required between steel decks and combustible insulations (see Building Code). |
Vapour Retarder | Vapour Bloc | Requirement and placement determined by design authority. |
G100 s / s | ||
Modified Plus Base s / s | ||
Insulation | Fibrous Glass | Under membrane in an MPMR. An acceptable overlay (one or two layers) is required over heat sensitive and foamed insulations. |
Extruded polystyrene | ||
Expanded polystyrene | ||
Polyurethane | ||
Polyisocyanurate | ||
Fibreboard | ||
Torch Safe | ||
Perlite Roof Insulation | ||
Fesco Board | ||
Insulation Overlay | 11 mm (7/16") asphalt-impregnated fibreboard | Where required. Install according to RGC Guarantee Standards. |
12.7 mm (1/2") Perlite Board | ||
Asphalt Composite Board | ||
Asphalt | Type 2 | For slopes up to 1:16. |
Type 3 | For slopes greater than 1:16. | |
Base Sheet | G100s /s | Mop or adhesive applied |
G100p / s | Mop or adhesive applied | |
G100p / p | Torch applied | |
NP180s / s | Mop or adhesive applied | |
NP180p / s | Mop or adhesive applied | |
NP180p / p | Torch applied | |
NP180 Tack | Self adhesive | |
Cap Sheet | G100gM | Mop or adhesive applied |
NP180gM4 | Mop or adhesive applied | |
NP180gT4 | Torch applied | |
NP180gT5 | Torch applied | |
NP250gM4 | Mop or adhesive applied | |
NP250gT4 | Torch applied | |
NP250gT5 | Torch applied | |
Insulation
(Over membrane) |
Extruded polystyrene | To conform to CGSB51-GP-20M Type 4, loose-laid over membrane. Concrete-topped extruded polystyrene provides finished surface of roof. |
Concrete-topped extruded polystyrene | ||
Mastics / Sealants / | Polybitume | SBS Mastic / Sealant |
Primers | 900-34 | SBS Emulsion Primer |
910-01 | Asphalt Primer | |
910-02 | Asphalt Primer | |
930-38 | Self Adhesive Sheets | |
930-18 | SBS Rubber Base Primer | |
Filter Fabric | 100% Polyolefin or pre-approved alternative | Loose-laid. |
Ballast | Gravel | According to insulation manufacturer's requirements. |
Pavers | On pedestals. |
1 IKO INDUSTRIES LTD.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: Canada
Country of Manufacture: Canada, USA, Belgium, France
- Year First Installed
- B.C.: 1985
- Canada: 1985
DESCRIPTION
The main components of the roofing and waterproofing systems are the TORCHFLEX and MODIFLEX membranes: tough, flexible, SBS polymer modified bitumen prefabricated sheets, appropriately reinforced and surface-finished for specific applications.
The highest quality raw materials are utilized in a manufacturing process which saturates and coats non-woven glass or polyester fabric with SBS polymer modified bitumen.
The membranes are installed on the job site by hot asphalt or propane torch welding, bonding the adjacent sheets and flashing plies to form an integral roofing / waterproofing system.
PART 1 - GENERAL
- The roofing assembly / material information published in the RGC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
- RANGE OF APPLICATION
- For use over roof decks in commercial, institutional, and industrial applications, wherever built-up roofing is presently used.
- As a loose-laid roofing membrane under ballast (gravel or pavers) and in protected membrane roof systems.
- As a fully-adhered or mechanically-fastened roofing membrane, without ballast; on flat, curved, or domed roofs, or unusual configurations.
- As a roofing membrane over existing roofs in recover or replacement applications.
- DELIVERY, STORAGE, AND HANDLING
- Deliver and store materials in original containers with manufacturer's labels and seals intact.
- Store rolls on end with selvage edge up, elevated from contact with ground and moisture, in weatherproof shelters; avoid prolonged exposure of light sensitive materials to sunlight.
- Below +5°C (+41°F), store rolls in heated enclosures prior to use; bring only enough for immediate use to the work area.
- Store combustible fluids and fuels away from heat and open flame.
- SITE CONDITIONS
- Slope range: from dead-level (except single-ply) up to and including vertical; the choice of membrane combination and its suitability to a particular slope is governed by the type of deck, insulation and fastening capability, application method, perceived stresses on the membrane, and its required finish; please consult IKO for assistance in identifying these factors and for recommended choice of materials.
- Slope limitations:
- Minimum recommended slope 1:50 (1/4" in 12")
- Mechanically fasten over 1:12 (1" in 12")
- Minimum ambient application temperature:
- hot asphalt-applied -10°C (+14°F)
- torch-applied -40°C (- 40°F)
- adhesive-applied + 5°C (+41°F)
- Chemical limitations: incompatible with coal tar pitch; not resistant to oil or most petroleum products; consult IKO for specific requirements.
- STANDARDS AND APPROVALS
- (For specific membranes or assemblies consult manufacturer.) Canadian General Standards Board: conforms to CGSB 37-GP-56M
- MANUFACTURER'S SERVICES
- Applicator training: formal courses and field training leading to certification as an IKO installer are available.
- Field technicians: are available to advise and assist contractors in installation techniques, production, and quality control.
- Specification: a complete specification service and design assistance program is offered.
- EQUIPMENT
- Torches: use only torches designed for torch-on roofing material.
- RANGE OF APPLICATION
- PART 2 - PRODUCTS
1.1 ROOF MEMBRANES
PRODUCT | NOMINAL THICKNESS (mm) | APPROX.WEIGHT (kg / m sq) | REINFORCING WEIGHT (g / m sq) | APPLICATION |
Modiflex MF-95 CAP | 3.5 | 4.1 | 95 fibreglass | Hot asphalt or Cold adhesive |
Modiflex MF-95 CAP FR | 3.5 | 4.1 | 95 fibreglass | Hot asphalt or Cold adhesive |
Torchflex TF-95 CAP | 3.5 | 4.3 | 95 fibreglass | Torch weld |
Modiflex MP-180-CAP | 3.5 | 4.25 | 180 polyester | Hot asphalt or Cold adhesive Torch weld or mechanically |
Torchflex TP-180-CAP | 4 | 4.82 | 180 polyester | Torch weld |
Torchflex TP-180 CAP3.5 | 3.5 | 4.3 | 180 polyester | Torch weld |
Torchflex TP-180 CAP 3.5 FR | 3.5 | 4.3 | 180 polyester | Torch weld |
Torchflex TP-180-CAP-45 | 4.5 | 5.39 | 180 polyester | Torch weld |
Torchflex TP-180-CAP-50 | 5 | 5.42 | 180 polyester | Torch weld |
IKO Jardin | 4 | 4 | 250 polyester | Torch weld |
Modiflex MP-250-CAP | 4.5 | 4.88 | 250 polyester | Hot asphalt or Cold Adhesive Torch weld or mechanically attached |
Armourbond 180 | 3 | 3.45 | 180 polyester | Self-adhering |
Armourbond 95 | 2.5 | 4.7 | 95 fibreglass | Self-adhering |
Armourvent Base | 2.8 | 2.67 | 95 fibreglass | Self-adhering |
Armourbond Flash | 2 | 4.17 | 140 polyester | Self-adhering |
Armourgard Ice and Water | 1.5 | - | - | Self-adhering vapour retardant. |
Armourtread | 5 | - | 95 fibreglass | Hot asphalt or Cold adhesive or Mechanically attached. |
Fast-N-Stick-180 Base | 2.5 | 4 | 180 polyester | Hot asphalt or Cold adhesive or Mechanically attached, self adhering laps |
IKO Armourbridge / Pont | 5.5 | 5.2 | 180 polyester | Torch weld |
Modiflex MF-95-FS-BASE | 2.2 | 3.17 | 95 fibreglass | Mechanically attached (uninsulated wood decks only) or Hot asphalt or Cold adhesive |
Modiflex MF-95-SS-BASE | 2.2 | 2.54 | 95 fibreglass | Hot asphalt or Cold adhesive or mechanically attached |
Modiflex MP-180 SF | 3.5 | 4.3 | 180 polyester | Torch weld |
Modiflex MP-180 SS (3mm) | 3 | 3.5 | 180 polyester | Mechanically attached (uninsulated wood decks only) or Hot asphalt or Cold adhesive. |
Modiflex MP-180-FS-(3mm) | 3 | 3.27 | 180 polyester | Hot asphalt or Cold adhesive or mechanically attached |
Modiflex MP-180-FS-BASE | 2.2 | 2.66 | 180 polyester | Hot asphalt or Cold adhesive or mechanically attached |
Modiflex MP-180-SS-BASE | 2.2 | 2.66 | 180 polyester | Mechanically attached (uninsulated wood decks only) or Hot asphalt or Cold adhesive |
Torchflex TF-95 FF 2.2 | 2.2 | 3.17 | 95 fibreglass | Torch weld |
Torchflex TF-95-FF-BASE | 3 | 3.17 | 95 fibreglass | Torch weld |
Torchflex TP-180-FF-BASE | 3 | 3.45 | 180 polyester | Torch weld or mechanically attached |
Torchflex TP-250 CAP 5 | 5 | 4.34 | 250 polyester | Torch weld or mechanically attached |
Torchflex TP-250 CAP ALUM | 4.2 | 4.3 | 250 polyester | Torch weld |
Torchflex TP-250 FF | 4 | 3.8 | 250 polyester | Torch weld or mechanically attached |
Torchflex TP-250-CAP | 4 | 4.76 | 250 polyester | Torch weld or mechanically attached |
Torchflex TP-250-SF-BASE | 4 | 4.53 | 250 polyester | Torch weld |
Torchflex TP-250-SS (4mm) | 4 | 4.1 | 250 polyester | Hot asphalt or Cold adhesive or Mechanically attached. |
Prevent MP 180 Cap | 3.5 | 3.99 | 180 polyester | Torch weld |
Prevent TP 180 Cap | 4 | 4.93 | 180 polyester | Torch weld |
Prevent MP 250 Cap | 4 | 4.44 | 250 polyester | Torch weld or mechanically attached |
Prevent TP 250 Cap | 4 | 4.72 | 250 polyester | Torch weld or mechanically attached |
Prevent Premium MP 250 Cap | 4 | 4.48 | 250 polyester | Torch weld or mechanically attached |
Prevent Premium TP 250 Cap | 4 | 4.72 | 250 polyester | Torch weld or mechanically attached |
- ANCILLARY PRODUCTS
- Asphalt: roofing asphalt conforming to CSA A123.4-M Type 3.
- Nails: 12 gauge Simplex nails (minimum size: 1-1/2").
- ANCILLARY PRODUCTS
- PART 3 - EXECUTION
- LIMITATIONS / CAUTIONS
- Apply roofing materials over clean, dry surfaces in accordance with RGC good roofing practices.
- Use only compatible primers and adhesives, mastics, or sealants.
- Provide adequate protection against fire, particularly when using propane torch-applied membranes.
- Torch base sheets to suitable substrates only; many rigid insulations require suitable overlay. Wood fibreboard and fibrecants are not acceptable.
- PREPARATION
- Surfaces to receive membranes must be clean, dry, and primed with compatible primer as required.
- INSULATION
- Mechanically fasten insulation over nailable decks, in accordance with RGC Guarantee Standards.
- Embed insulation in a 1.5 kg / m² (30 lb / square) mopping of hot asphalt over non-nailable deck.
- Install 11 mm (7/16") asphalt-impregnated fiberboard as an insulation overlay where required by RGC Guarantee Standards.
- Install wood nailing strips on slopes exceeding 1:12 (1" in 12").
- Protectoboard is an accepted insulation overlay. In applications requiring two layers of overlay (i.e. over heat sensitive insulations), protected board is accepted as the second layer.
- Fasten Protectoboard overlay using nine fasteners per board, as shown, or alternately adhere Protectoboard with hot asphalt, according to RGC Guarantee Standards.
- ROOF MEMBRANE APPLICATION
- Asphalt-adhered: apply asphalt to substrate at a rate of 1.2 to 1.5 kg / m² (25 to 30 lb / square), at minimum 205°C (400°F) and maximum 260°C (500°F) at point of application; mop no further than 1 m (3') ahead of unrolling material; lap sides 75 mm (3") and ends 150 mm (6") unless specified otherwise.
- Torch-adhered: torch on to suitable substrates or base sheets; lap sides 75 mm (3") and ends 150 mm (6").
- Adhesive-applied: install IKO's adhesives and membranes according to IKO's printed instructions.
- Use of cant strips is recommended. Where used, install base to the cant. Where not used, install base ply to the base of vertical surfaces.
- Start at low point and, where slopes are 1:15 (3/4" in 12") or less, start at right angles to the slope; on slopes greater than 1:15 (3/4" in 12") install parallel to the slope.
- Stagger end laps minimum 300 mm (12").
- Install base sheet stripping, starting at the outer edge of parapet, across top face, down inside vertical surface, over base sheet on cant strip (if present), and out a minimum of 150 mm (6") onto “flat” portion of roof, fully bonded throughout (unless specified otherwise); apply base sheet stripping over primed flanges of installed metal accessories.
- Install membrane cap sheet parallel to base sheet, with laps of cap sheet being offset a minimum of 300 mm (12") from those of base sheet, using same side and end laps as base sheet; embed granules (do not remove) prior to bonding onto granular surfaces.
- Limit asphalt / bitumen “bleed-out” at laps on granular surfaces to a maximum of 10 mm (3/8") width.
- Extend cap sheet stripping a minimum of 150 mm (6") onto “flat” portion of roof.
- Check laps with round-nosed roofing trowel as work proceeds; reseal unbonded areas and voids; repair punctures or tears with patches of similar materials torch-welded to surface.
- Consult IKO Industries Ltd. Technical Department for recommendations on fastener type, rates and pattern for mechanically attached membranes.
- LIMITATIONS / CAUTIONS
Manufacturer: IKO INDUSTRIES LTD.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.1 EXPOSED MEMBRANE,UNINSULATED
Slope Limitation: NO LIMIT
Slope Limitation: | NO LIMIT | ||||
In-Service Performance: | Min.: | -18°C | (+0°F) | } | |
Temperature of the | Min.: | -18°C | (0°F) | Required membrane tensile strength varies. | |
Membrane: | Min.: | <-18°C | (0°F) | ||
Max.: | +93°C | (+200°F) |
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Wood / Plywood | Wood board decks require a nailed separation |
Concrete | sheet, insulation, or overlay board. Mechanically | |
Steel | fastened membranes require a pullout strength of 34 kg (75 lb) per fastener. Steel deck requires underlay for membrane. | |
Underlay | Plywood | Minimum 12.7 mm (1/2") thickness required, |
Gypsum | mechanically-fastened to steel deck. | |
Asphalt | Type 3 | Mop-on permitted on slopes up to 1:4 (3" in 12"), torch-on preferred on slopes greater than 1:4 (3" in 12"). |
TWO-PLY MEMBRANE | ||
Protection Sheet | No.28 Glass Base Sheet | Mechanically fastened over wood board decks or as an option to fully adhering to plywood. |
Base Sheet | Modiflex | Hot asphalt or Cold adhesive or Mechanically attached. |
Torchflex | Torch-applied or Mechanically attached. | |
Armourbond | Self-adhered membrane. | |
Armourvent | Self-adhered vented membrane. | |
Cap Sheets | Modiflex | Hot asphalt or Cold adhesive or Mechanically attached. |
Torchflex | Torch-applied. | |
Flashing Membranes | Base Ply | Flashing material to be the same as the membrane being stripped but never less than 180 g/m² reinforcement and preferably torch-applied. |
Cap Ply | For torch application, use IKO's granular membrane with minimum 180 g/m² reinforcement. For hot asphalt or cold adhesive application use IKO’s granular membrane with sanded underside, minimum 180 g/m² reinforcement. As an option to a cap sheet, two plies of base sheet may be installed with a flood coat and gravel surfacing. | |
SINGLE-PLY MEMBRANE [Minimum Slope 1:16 (3/4" in 12")] | ||
Granular Sheet | Torchflex Cap | Torch-applied. Maximum slope not limited. |
Modiflex Cap | Cold adhesive. Maximum slope is 3" in 12". Mechanically attached - consult IKO Technical Department regarding slope requirements. | |
Flashing Membrane | ||
Base Ply | Modiflex Base | Torch asphalt or Cold adhesive or Mechanically attached. |
Torchflex Base | Torch applied or Mechanically attached. | |
Cap Ply | Torchflex | Torch applied |
Modiflex Cap | Hot asphalt or Cold adhesive. |
Manufacturer: IKO INDUSTRIES LTD.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.2 EXPOSED MEMBRANE, INSULATED
Slope Limitation: NO LIMIT
Slope Limitation: | NO LIMIT | ||||
In-Service Performance: | Min.: | -18°C | (+0°F) | } | |
Temperature of the | Min.: | -18°C | (0°F) | Required membrane tensile strength varies. | |
Membrane: | Min.: | <-18°C | (0°F) | ||
Max.: | +93°C | (+200°F) |
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Wood / Plywood | Prime upstands, curbs, and surfaces to be directly adhered with bituminous materials. |
Concrete | ||
Steel | ||
Thermal Barrier | Gypsum | Minimum 12.7 mm (1/2") may be required between steel deck and combustible insulations (see Building Code). |
Vapor Retarder | No.28 Glass or pre-approved alternative | Choice and use determined by local conditions. |
Armourgard Ice and | ||
Water Shield | ||
Modiflex MF 95 SS Base | ||
IKO Modified Vapour | ||
Protector MVP | ||
Insulation | Fibrous glass | A fibreboard overlay (one or two layers) is required over heat sensitive and foamed insulations. |
Expanded polystyrene | ||
Extruded polystyrene | ||
Polyurethane | ||
Fibreboard | ||
Polyisocyanurate | ||
Insulation Overlay | 11 mm (7/16") asphalt-impregnated fibreboard | Where required. Install according to RGC Guarantee Standards. |
Asphalt composite | ||
recover board | ||
Asphalt | Type 3 | Mop-on permitted on slopes up to 1:8 (1-1/2" in 12"), torch-on is preferred. On slopes greater than 1:8 (1-1/2" in 12") torch-on is required. |
TWO-PLY MEMBRANE | ||
Base Sheet | Modiflex | Hot asphalt or torch-applied or cold adhesive or mechanically attached. |
Torchflex | Torch applied or mechanically attached. | |
Armourbond | Self adhered to some rigid insulations. Contact manufacturer. | |
Armourvent Base | Self-adhered vented base sheet adhered to some rigid insulations. Contact manufacturer. | |
Cap Sheet | Modiflex | Hot asphalt or cold adhesive or torch-applied. |
Torchflex | Torch-applied or mechanically attached. | |
Flashing | Base Ply | Flashing material to be the same as the membrane being stripped but never less than 170 g/m² reinforcement and preferably torch-applied. |
Membranes | Cap Ply | For torched application, use IKO's granular membrane with minimum 180 g/m² reinforcement. |
Manufacturer: IKO INDUSTRIES LTD.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.3 PROTECTED AND MODIFIED PROTECTED MEMBRANE ROOF ASSEMBLY (PMR & MPMR)
Slope Limitation: NO LIMIT
Slope Limitation: | NO LIMIT | ||||
In-Service Performance: | Min.: | -18°C | (+ 0°F) | } | |
Temperature of the | Min.: | -18°C | ( 0°F) | Required membrane | |
Membrane: | Min.: | <-18°C | ( 0°F) | tensile strength varies. | |
Max.: | +93°C | (+200°F) |
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Wood / Plywood | For protected membranes: tape plywood joints and prime all surfaces to be directly bonded with bituminous materials. Wood board decks require a nailed protection sheet. Mechanically-fastened membranes require a pull-out strength of 34 kg (75 lb) per fastener. Steel decks require an underlay for the membrane. |
For modified protected membranes: prime all curbs, upstands, and surfaces to be directly bonded with bituminous materials. | ||
Underlay | Plywood | Minimum 12.7 mm (1/2") thickness required, mechanically fasten to steel deck under protected membranes. |
Thermal Barrier | Gypsum | Minimum 12.7 mm (1/2") may be required between steel deck and combustible insulations (see Building Code). |
Vapor Retarder | No.28 Glass or pre- | Modified protected membranes may require a vapour approved alternative retarder; its choice and use to be determined by local conditions. |
Insulation | Fibrous glass | Under membrane in a Modified Protected Membrane |
Expanded polystyrene | Assembly. A fibreboard overlay (one or two layers) is required over heat sensitive and foamed insulations. | |
Extruded polystyrene | ||
Polyurethane | Asphalt core board overlays must be used for torch-applied membranes. | |
Fibreboard | ||
Polyisocyanurate | ||
Insulation Overlay | 11 mm (7/16") asphalt-impregnated fibreboard | Where required. Install according to RGC Guarantee Standards. |
12 mm (1/2") exterior grade plywood, primed | ||
Asphalt composite recover board. | ||
Asphalt | Type 3 | Mop-on permitted on slopes up to 1:4 (3" in 12"), torch-on is preferred. On slopes greater than 1:4 (3" in 12") torch-on or mechanically attached is required. |
TWO-PLY MEMBRANE | ||
Base Sheet | Modiflex | Hot asphalt or torch-applied. |
Torchflex | Torch applied or mechanically attached | |
Armourbond | Self-adhered membrane. | |
Armourvent Base | Self-adhered vented base sheet membrane. | |
180 gm torchable | For loose-laid ballasted system: lap sides 150 mm (6") and ends 200 mm (8"), and seal with a torch. | |
Top sheet | Modiflex | Hot asphalt or torch-applied or cold adhesive. |
Torchflex | Torch-applied. | |
Insulation | Extruded polystyrene (Type 4) | Loose-laid over roof membrane. |
Concrete-topped extruded polystyrene (Type 4) | Loose-laid, no filter fabric and ballast required. | |
Filter Fabric | TR100 screen or pre-approved alternative | Loose-laid over insulation, prior to ballast installation. |
Ballast | Pavers on pedestals | Deck must be capable of withstanding loads. Gravel should be a minimum 16 mm (5/8") to a maximum 35 mm (1-3/8") diameter. Install according to insulation manufacturer's recommended application rate for the specified insulation thickness. |
Gravel |
1 MALARKEY ROOFING COMPANY
Contact Address: See Membership List Section 1
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: United States
Country of Manufacture: U.S.A.
- Year First Installed
- U.S.: 1978
- Canada: 1979
DESCRIPTION
Malarkey Roofing has been manufacturing bituminous roofing products since 1956 and introduced SBS Modified Bituminous membranes in 1978. Only the highest quality raw materials are utilized in a manufacturing process which impregnates and coats fibreglass or Polyglass reinforced mats with SBS modified bitumen.
Malarkey manufactures a wide variety of membranes designed to satisfy the demands of varied roof and climatic conditions. These membranes are available with ceramic granules, metal foil or sanded finishes designed to be installed with hot asphalt, propane torch or cold-process adhesives in all types of roofing / waterproofing systems.
- PART I - GENERAL
- The roofing assembly / material information published in the RGC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
- 1.1 RANGE OF APPLICATION
- .1 For use over roof decks in commercial, institutional and industrial applications, wherever built-up roofing is presently used.
- .2 As a fully adhered 2-ply (or more) system on flat, curved or domed roofs over most types of insulation.
- .3 As a roofing membrane over existing roofs in recover or replacement applications.
- 1.2 DELIVERY. STORAGE AND HANDLING
- .1 Deliver and store materials in original containers showing product and manufacturer's name and date of manufacturer.
- .2 Store rolls on end only, selvage edge up, elevated from contact with ground and moisture. Cover with plastic tarpaulin or place in weatherproof shelters so as to keep materials dry at all times.
- .3 Distribute materials on roof to avoid concentrated loading, having first discarded rolls which may have been flattened, creased or otherwise damaged.
- 1.3 SITE CONDITIONS
- .1 Slope range: from dead level up to and including vertical. The choice of membrane combination and its suitability for a particular slope is governed by the type of deck, insulation used, fastening capability, application method, type of finished surface of membrane and potential for stress on the membrane. Please consult Malarkey for assistance in identifying these factors and in determining the correct choice of materials.
- .2 Slope Limitations:
- Minimum recommended slope 1:50 (1/4" in 12")
- Mechanically fastened over 1:8 (1-1/2" in 12")
- .3 Minimum ambient application temperatures:
- Hot asphalt applied -7°C (+20°F)
- Torch applied determined by tolerance of applicator
- Cold process applied +4°C (+40°F)
- .4 Chemical incompatibility: incompatible with coat tar pitch. Not resistant to oil or most petroleum products. Consult Malarkey for specific requirements.
- 1.4 STANDARDS AND APPROVALS (for specific membranes or assemblies consult manufacturer)
- .1 CAN / ULC Class A or B.
- .2 Underwriters Laboratories Class A or B
- .3 Factory Mutual meets or exceeds 190 test for wind uplift.
- .4 Canadian General Standards Board conforms to CGSB 37-GP-56M.
- .5 Warnock Hersey Listed
- 1.5 MANUFACTURER'S SERVICES
- .1 Applicator training: warranted Malarkey Roofing Systems are applied by approved roofing contractors.
- .2 Technical Services: a Local Malarkey representative is available for consultation and field training.
- .3 Specifications / drawings available from specifications manual.
- .4 Seminars presented upon request.
- 1.6 EQUIPMENT
- .1 Torches: use only torches designed for torching roofing material.
- PART 2 - PRODUCTS
- 2.1
1.1 ROOF MEMBRANES
PRODUCT | THICKNESS (mm) | FORCEMENT | WEIGHT (kg/m sq) | DESCRIPTION |
Base Sheets | ||||
#603 Superbase™ | 1.9 | NWFG | 3.7 | Mop or cold-process applied base sheets in a 2-ply (or more) system |
#60S Panoply® | 1.8 | FGS | 2.4 | |
#1000 ESHAvent® | 2 | NWFG | 1.9 | Self-stick vented base sheet for mopped or torched systems. Used without fibreboard overlay on insulated systems. |
Cap Sheets | ||||
#601 | 3 | NWPG | 5 | |
#625 Paragon | 3.1 | NWFG | 5 | Mop, torch or cold-process applied cap sheets in 2-ply (or more) system. |
#650 Panoply® | 3.8 | FGS | 5.9 | |
#917 3-way Cap | 4.6 | NWPG | 7.8 | |
#919 Smooth | 4.1 | NWPF | 6.8 | |
#1020 ESHAlum® | 4 | NWFG | 4.9 | Aluminum faced cap sheet, mop or torch applied. |
- NOTES
- (1) NWFG Non-woven fibreglass
- (2) FGS Fibreglass scrim
- (3) NWPG Non-woven Polyglass™
- 2.2 ANCILLARY PRODUCTS
- .1 #950 SEBS mopping asphalt
- .2 #705 cold process adhesive
- .3 #727 Modified Bitumen Adhesive
- PART 3 - EXECUTION
- 3.1 LIMITATIONS / CAUTIONS
- .1 Apply roofing materials over clean, dry surfaces in accordance with RGC good roofing practices.
- .2 Ensure roof has adequate slope to drain.
- .3 Use only compatible adhesives / mastics / sealants.
- .4 Provide adequate protection against fire, particularly when using propane torches.
- .5 Apply base sheets with hot asphalt or cold process adhesive only to adequately prepared primed substrate.
- .6 Ensure moisture, in any form, is completely removed from substrate prior to membrane application.
- 3.2 PRIMER
- .1 Prime concrete, masonry, wood and metal surfaces to be directly bonded with bituminous membranes.
- 3.3 INSULATION
- .1 Mechanically fasten insulation over nailable decks, in accordance with RGC Guarantee Standards.
- .2 Embed insulation in a 1.5 kg / m² (30 lb / square) mopping of hot asphalt over non-nailable deck.
- .3 Install 11 mm (7/16") asphalt impregnated fibreboard as an insulation overlay where required by RGC Guarantee Standards.
- .4 Install wood nailing strips on slopes exceeding 1:8 (1-1/2" in 12").
- 3.4 MALARKEY BASE SHEET
- .1 Start at low point and apply at right-angles to slope. Where slope exceed 1:6 (2" in 12") install parallel to slope.
- .2 Asphalt-adhered: apply asphalt to substrate at a rate of 1.2 kg / m² (25 lb / square), at minimum 205°C. (400°F) for Type I asphalt up to 230°C (450°F) for Type 4 and SEBS asphalt, at point of application. Mop no further than 1.5 m (5') ahead of unrolling roll of material. Lap sides 50 mm (2") and ends 150 mm (6") unless otherwise specified.
- .3 Cold-process adhered: apply to substrate at a rate of 0.8 L / m² (2 gal / sq.), at a minimum ambient temperature of 4°C (40°F). Lap sides 50 mm (2") and ends 150 mm (6"), unless otherwise specified.
- .4 Backnail base sheet at 225 mm (9") o/c on slopes exceeding 1:8 (1-1/2" in 12"), into nailing strips if required.
- .5 Carry base sheet to 50 mm (2") above top of cant unless otherwise specified.
- 3.5 MALARKEY CAP SHEET
- .1 Starting at low point, in same direction as base sheet, unroll and align cap sheet. Cut into maximum 5.03m (16.5') lengths. Stagger end laps a minimum of 900 mm (3'). End laps and side laps to be a minimum of 450 mm (18") from laps in base sheet.
- .2 Asphalt adhered: embed cap sheet in a full mopping of 1.2 kg / m² (25 lb / square) asphalt at minimum 205°C (400°F) for Type I asphalt up to 230°C (450°F) for Type 4 and SEBS asphalt at point of application. Mop no further than 1.5 m (5') ahead of unrolling material. Broom sheets to ensure smooth wrinkle-free application. Ensure bleed-out of asphalt at all seams to obtain 100% adhesion. Embed Loose granules in bleed-out.
- .3 Cold-process applied: embed cap sheet in cold-process adhesive at a rate of 0.8 L / m² (2 gal / square). Broom sheets to ensure smooth wrinkle-free application. Ensure bleed-out of cement at all seams to ensure 100% adhesion. Embed loose granules in bleed-out.
- .4 Torch adhered: torch onto suitable base sheet only. Ensure membrane is fully bonded as cap sheet is unrolled.
- .5 Back-nail cap sheet at 225 mm (9") o/c on slopes exceeding 1:8 (1-1/2" in 12").
- .6 Carry cap sheet 100 mm (4") above top of cant, and at least 150 mm (6") above finished roof system unless otherwise specified.
- 3.6 MALARKEY BASE AND CAP FLASHINGS
- .1 Install Malarkey base and cap flashings to extend a minimum of 150 mm (6") onto roof from base of cant and at least 200 mm (8") above finished roof system, unless otherwise specified.
Manufacturer: MALARKEY ROOFING COMPANY
Contact Address: See Membership List Section 1
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.1 EXPOSED MEMBRANE, UNINSULATED
Slope Limitation: NO LIMIT
In-Service Performance:
Temperature of the Membrane:
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Plywood / wood | Prime all surfaces to be directly adhered with bituminous materials. |
Concrete | ||
Steel | ||
Underlay | Gypsum | Minimum 12.7 mm (1/2") mechanically fastened to steel deck. |
Plywood | ||
Asphalt | Type 3 & 4 | Asphalt type determined by roof slope and local climatic conditions. |
SEBS asphalt | ||
MULTI-PLY MEMBRANE | ||
Separation sheet | No. 501 sanded base | Mechanically attach over wooden decks |
No. 515 sanded base | ||
Base Sheets | No. 603 SUPERBASE® | |
No. 605 PANOPLY® | ||
No. 1000 ESHAvent® | ||
Cap Sheets | No. 601 | Mop or Cold process applied |
No. 625 PARAGON | Mop or Cold process applied | |
No. 650 PANOPLY® | Mop or Cold process applied | |
No. 917 3-WAY CAP | Mop, Torch or Cold process applied. | |
No. 919 SMOOTH | Mop, torch or Cold process. Requires coating. | |
No. 1020 ESHAlum® | Hot asphalt torch adhered. | |
Flashing membranes | Base and granular cap | Hot asphalt, cold-process or torch-weld sheet same as roof depending on membrane type. |
Manufacturer: MALARKEY ROOFING COMPANY
Contact Address: See Membership List Section 1
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.2 EXPOSED MEMBRANE, INSULATED
Slope Limitation: NO LIMIT
In-Service Performance:
Temperature of the Membrane:
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Plywood / wood | Prime all surfaces to be directly adhered with bituminous materials. |
Concrete | ||
Steel | ||
Thermal barrier | Gypsum | Minimum 12.7 mm (1/2") may be required between steel deck and combustible insulations. (See Building Code) |
Vapor retarder | No. 501 Premium™ Base | Requirement and placement determined by design authority. |
Or Pre-approved alternative | ||
Insulation | Fibreboard | A fibreboard overlay is required over heat sensitive and foamed insulations, and foamed except where Malarkey ESHAvent is used as a base sheet. |
Perlite | ||
Expanded Polystyrene | ||
Extruded Polystyrene | ||
Fibrous Glass | ||
Other Pre-approved alternatives | ||
Insulation Overlay | 11 mm (7/16") asphalt | Where required, install impregnated fibreboard according to RGC Guarantee Standards. |
12 mm (1/2") exterior grade plywood primed | ||
Asphalt | Type 3 & 4 | Asphalt type determined by roof slope and local climatic conditions. |
SEBS asphalt | ||
MULTI-PLY MEMBRANE | ||
Separation sheet | No. 501 sanded base | Usually not required on insulated assembly. |
No. 515 sanded base | ||
Base sheets | No. 603 SUPERBASE® | Mop on to acceptable substrate. |
No. 605 PANOPLY® | Mechanically fasten to wooden decks. | |
No. 1000 ESHAvent.® | Thermally adhered to substrate | |
Cap Sheets | No. 601 | Granular cap sheet hot asphalt or cold-process adhered. |
No. 625 PARAGON | ||
No. 650 PANOPLY® | ||
No. 917 3-Way Cap | Granular cap sheet hot asphalt, cold-process adhered or torch welded. | |
No. 919 Smooth | Hot asphalt, cold-process or torch-weld. Needs coating. | |
No. 1020 ESHAlum® | Hot asphalt or torch adhered. | |
Flashing membranes | Base and granular cap sheet | Hot asphalt, cold-process or torch-weld same as roof membrane depending on membrane type. |
1.1.3 PROTECTED AND MODIFIED PROTECTED (PMR & MPMR)
Manufacturer: MALARKEY ROOFING COMPANY
Contact Address: See Membership List Section 1
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:
- PROTECTED AND MODIFIED PROTECTED
- MEMBRANE ROOF (PMR & MPMR)
Slope Limitation: 1:4.8 (2-1/2" in 12")
In-Service Performance: Temperature of the Membrane:
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof deck | Wood / plywood | Prime all surfaces to be directly adhered with bituminous materials. |
Concrete | ||
Steel | ||
Underlay | Gypsum board | Minimum 12.7 mm (1/2") mechanically attached to steel deck. |
Plywood | ||
Thermal Barrier | Gypsum board | Minimum 12.7 mm (1/2") may be required between steel deck and combustible insulations. (See Building Code). |
Vapour Retarder | No. 501 Premium™ Base | |
Or pre-approved alternative | Requirement and placement determined by design authority. | |
Insulation | Fibreboard | A fibreboard overlay is required over heat sensitive and foamed insulations, except where Malarkey ESHAvent is used as a base sheet. |
Perlite | ||
Isocyanurate | ||
Phenolic foam | ||
Fibrous glass | ||
Expanded polystyrene | Under membrane in a Modified Protected Membrane Assembly. | |
Other pre-approved alternatives | ||
Extruded polystyrene | Over or under membrane in a MPMR Assembly. | |
Insulation overlay | 11 mm (7/16") asphalt impregnated fibreboard | Where required. Install according to RGC Guarantee Standards. |
12 mm (1/2") exterior grade plywood, primed | ||
Asphalt | Type 3 & 4 | Asphalt type determined by |
SEBS asphalt | roof slope and local climatic conditions. | |
MULTI PLY MEMBRANE | ||
Base sheets | No. 603 SUPERBASE™ | Mop onto acceptable substrate. |
Mechanically attach to wooden decks. | ||
No. 605 PANOPLYX® | ||
No. 1000 ESHAvent® | Thermally adhered to substrate. | |
Cap Sheets | No. 601 | Granular cap sheet, hot asphalt adhered. |
No. 625 PARAGON | ||
No. 650 PANOPLY® | Granular cap sheets, hot asphalt, cold process or torch weld. | |
No. 917 3-Way Cap | ||
No. 919 Smooth | Hot asphalt, cold-process or torch weld. | |
Flashing membranes | Base and granular cap sheet same as roof | Hot asphalt, cold-process or torch weld depending on membrane type. |
Insulation | Extruded polystyrene (Type 4) | Loose-laid over membrane |
Concrete-topped | Loose-laid. No filter fabric and ballast required. | |
Extruded polystyrene (Type 4) | ||
Filter Fabric | 100% woven Polyolefin | Loose-laid |
Ballast | Gravel | To RGC Guarantee Standards. |
Pavers | Install according to insulation manufacturer's rates. |
1 SIPLAST / ICOPAL
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: France
Country of Manufacture: France, USA, Germany, England, Poland, Denmark, Finland, Norway, Sweden, Slovakia
- Year First Installed
- B.C.: 1978
- Canada: 1978
- Foreign: 1967
1.1 Membrane Assemblies
Manufacturer: SIPLAST / ICOPAL
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: France
Country of Manufacture: France, USA, Germany, England, Poland, Denmark, Finland, Norway, Sweden, Slovakia
- Year First Installed
- B.C.: 1978
- Canada: 1978
- Foreign: 1967
1.1.1 B1
- APPLICATION
1. PARADIENE 20 SERIES BASE SHEETS (adhesive) Install PA311 Adhesive in a 500mm band around perimeter and all protrusions. Install base sheet in PA311 Adhesive, applied at a rate of 5 – 200 mm diameter blobs per square meter coinciding with sides and center of base sheet. Install PA311 in sufficient height to make full contact with base sheet. Lap side joints 76 mm and end joints 150 mm. Stagger end joints a minimum of 300 mm. Seal all joints by heat welding.
- PARADIENE 20TS BASE SHEET (heat activated) Prime the plywood deck. Heat the back of the sheet to fully defeat the protective film and warm the adhesive stripes. Install the sheet by rolling out onto the deck, adhered at the striped locations. Lap side joints 76 mm and end joints 150 mm. Stagger end joints a minimum of 300 mm. Seal all end joints by heat welding.
- PARADIENE 20TS SA (self-stick) Prime the plywood deck. Install the base sheet by removing the protective paper on the underside and allowing the sheet to self adhere to the deck surface. Lap side joints 76 mm and end joints 150 mm. Stagger end joints a minimum of 300 mm. Remove the protective strip on side joints and allow the joints to adhere. Seal end joints by heat welding or cover strip and surface torch and roll all side joints.
2. Install base stripping as required. Consult Details section.
3. HEAT WELDED CAP SHEET
Install cap sheet, fully heat welded to base sheet. Lap side joints 76 mm and end joints 150 mm. Stagger end joints and joints between plies of membrane a minimum of 300 mm
ADHESIVE APPLIED CAP SHEET
Install the cap sheet by fully embedding in adhesive. Lap side joints 76 mm and end joints 150 mm. Stagger end joints and joints between plies of membrane a minimum of 300 mm.
Manufacturer: SIPLAST / ICOPAL
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: France
Country of Manufacture: France, USA, Germany, England, Poland, Denmark, Finland, Norway, Sweden, Slovakia
- Year First Installed
- B.C.: 1978
- Canada: 1978
- Foreign: 1967
1.1.2 B4
- APPLICATION
1. If required, install the overlay, mechanically fastened, to the steel deck. Stagger end joints a minimum of 300 mm.
2. If required, install vapour retarder dry. Lap side joints 75 mm and end joints 150 mm. Stagger end joints a minimum of 300 mm. Seal joints.
3. Install insulation dry. Take care to ensure that no voids are created between insulation and substrate and between pieces of insulation. Stagger end joints of insulation a minimum of 300 mm. Mechanically fasten insulation to the deck with screws and 75 mm plates in accordance with current recommendations and regulations.
4. PARADIENE 20TS BASE SHEET (heat-activated) – Heat the back of the sheet to fully defeat the protective film and warm the adhesive stripes. Install the sheet by rolling out onto the insulation, adhered at the striped locations. Lap side joints 76 mm and end joints 150 mm. Stagger end joints a minimum of 300 mm. Seal all end joints by heat welding.
- PARADIENE 20TS SA (self-stick) – Install the base sheet by removing the protective paper on the underside and allowing the sheet to self adhere to the insulation surface. Lap side joints 76 mm and end joints 150 mm. Stagger end joints a minimum of 300 mm. Remove the protective strip on side joints and allow the joints to adhere. Seal end joints by heat welding or cover strip and surface torch and roll all side joints.
- PARADIENE 20 SERIES BASE SHEETS (ADHESIVE OR ASPHALT) - (Insulation overlay is required) Install the base sheet by fully embedding in hot asphalt or adhesive. Lap side joints 76 mm and end joints 150 mm. Stagger end joints a minimum of 300 mm.
5. Install base stripping as required. Consult Details section.
6. HEAT WELDED CAP SHEET – Install cap sheet, fully heat welded to base sheet. Lap side joints 76 mm and end joints 150 mm. Stagger end joints and joints between plies of membrane a minimum of 300 mm.
ADHESIVE APPLIED CAP SHEET – Install the cap sheet by fully embedding in adhesive. Lap side joints 76 mm and end joints 150 mm. Stagger end joints and joints between plies of membrane a minimum of 300 mm.
Manufacturer: SIPLAST / ICOPAL
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: France
Country of Manufacture: France, USA, Germany, England, Poland, Denmark, Finland, Norway, Sweden, Slovakia
- Year First Installed
- B.C.: 1978
- Canada: 1978
- Foreign: 1967
1.1.3 B6
- APPLICATION
1. If vapour retarder is required, prime the concrete deck. Install the Paradiene 20TS S vapour retarder by heating the back of the sheet to fully defeat the protective film and warm the adhesive stripes. Install the sheet by rolling out onto the deck, adhered at the striped locations. Lap side joints 76 mm and end joints 150 mm. Stagger end joints a minimum of 300mm. Seal all end joints by heat welding.
2. Apply insulation adhesive to the concrete or Paradiene 20TS S surface according to current printed instructions issued by the manufacturer of the adhesive. Place the insulation boards onto the adhesive beads and follow the manufacturer's current printed instructions for attachment. Take care to ensure that no voids are created between insulation and substrate and between pieces of insulation. Stagger end joints of insulation a minimum of 300mm.
3. PARADIENE 20TS BASE SHEET (heat-activated) – Heat the back of the sheet to fully defeat the protective film and warm the adhesive stripes. Install the sheet by rolling out onto the insulation, adhered at the striped locations. Lap side joints 76mm and end joints 150 mm. Stagger end joints a minimum of 300 mm. Seal all end joints by heat welding.
- PARADIENE 20TS SA (self-stick) – Install the base sheet by removing the protective paper on the underside and allowing the sheet to self adhere to the insulation surface. Lap side joints 76 mm and end joints 150 mm. Stagger end joints a minimum of 300 mm. Remove the protective strip on side joints and allow the joints to adhere. Seal end joints by heat welding and surface torch and roll all side joints.
- PARADIENE 20 SERIES BASE SHEETS (ADHESIVE OR ASPHALT) - (Insulation overlay is required) Install the base sheet by fully embedding in hot asphalt or adhesive. Lap side joints 76 mm and end joints 150 mm. Stagger end joints a minimum of 300 mm.
4. Install base stripping as required. Consult Details section.
5. HEAT WELDED CAP SHEET – Install cap sheet, fully heat welded to base sheet. Lap side joints 76 mm and end joints 150 mm. Stagger end joints and joints between plies of membrane a minimum of 300 mm
ADHESIVE APPLIED CAP SHEET – Install the cap sheet by fully embedding in adhesive. Lap side joints 76 mm and end joints 150 mm. Stagger end joints and joints between plies of membrane a minimum of 300 mm.
Manufacturer: SIPLAST / ICOPAL
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: France
Country of Manufacture: France, USA, Germany, England, Poland, Denmark, Finland, Norway, Sweden, Slovakia
- Year First Installed
- B.C.: 1978
- Canada: 1978
- Foreign: 1967
1.1.4 Y1
- APPLICATION
1. BASE STRIPPING PLY INSTALLED WITH MECHANICAL FASTENERS
- Install the base stripping ply around the perimeter and protrusions, dry. Extend the base ply 300 mm onto the surface of the deck. Lap side joints 87 mm and seal by heat welding. Mechanically fasten the base stripping to the deck at 300 mm o/c. Staggered. Consult Details section.
- BASE STRIPPING PLY INSTALLED BY SELF STICK METHOD
- Prime all areas where base stripping ply is to be installed and allow primer to fully cure. Install self stick base stripping ply by removing the siliconized paper on the underside and allowing the sheet to self adhere to the previously primed surface. Extend the base ply a minimum of 300 mm onto the surface of the deck. Lap side joints 87 mm and seal by heat welding. Consult Details section.
2. PARAFOR 50 WS (MECHANICALLY FASTENED)
- Install the membrane dry, and mechanically fasten to the deck along the outside edge of the selvage at 300 mm o/c. Lap side joints 200 mm and end joints 300 mm and seal by heat welding. Heat weld the membrane to the base stripping ply wherever they coincide.
- PARAFOR 50 TS (HEAT ACTIVATED)
- Prime the plywood deck. Heat the back of the sheet to fully defeat the protective film and warm the adhesive stripes. Install the sheet by rolling out onto the deck, adhered at the striped locations. Lap side joints 100 mm and end joints 300 mm. Stagger end joints a minimum of 300 mm. Seal all joints by heat welding. Heat weld the membrane to the base stripping ply wherever they coincide.
PARAFOR 50 TS SA (SELF-STICK)
- Prime the plywood deck. Install the membrane by removing the protective paper on underside and allowing the sheet to self adhere to the wood deck. Lap side joints 100 mm end joints 300 mm. Stagger end joints a minimum of 300 mm. Seal all joints by heat welding. Heat weld the membrane to the base stripping ply wherever they coincide.
Manufacturer: SIPLAST / ICOPAL
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: France
Country of Manufacture: France, USA, Germany, England, Poland, Denmark, Finland, Norway, Sweden, Slovakia
- Year First Installed
- B.C.: 1978
- Canada: 1978
- Foreign: 1967
1.1.5 G3
- APPLICATION
1. Prime surface to receive membrane and allow to fully cure.
2. Fully heat weld Terabase base sheet to the primed concrete substrate. Lap side joints 76 mm and end joints 150 mm.
3. Install base stripping ply as required. Consult Details sections.
4. Fully heat weld Teranap cap sheet to the base sheet. Lap all joints 150 mm. Stagger joints between plies of membrane a minimum of 300 mm.
5. Over Teranap membrane, install drainage medium.
6. Install filter cloth and earth fill, to suit chosen Green Roof Vegetation system.
1 SOPREMA INC.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Country of Origin: France
Country of Manufacture: Canada, France, Germany, Switzerland, USA
- Year First Installed:
- BC: 1979
- Canada: 1979
- Foreign: 1976
DESCRIPTION The main components of the roofing and waterproofing systems are the “Traditional”, “Sopralene” and “Elastophene” membranes, and the High Performance Composite systems, all tough, flexible SBS polymer modified bitumen prefabricated sheets, appropriately reinforced and surface finished for specific application.
The highest quality raw materials are utilized in a manufacturing process which saturates and coats non-woven glass, composite, or polyester fabric with SBS polymer modified bitumen.
The membranes are installed on the job site by hot asphalt, propane torch welding and cold and self adhesive techniques, bonding adjacent sheets and flashing plies to form an integral roofing/waterproofing system.
- PART 1 - GENERAL
- The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
- RANGE OF APPLICATION
- For use over roof decks in residential, commercial, institutional, and industrial applications, wherever built-up roofing is presently used.
- As a loose-laid roofing membrane under ballast (gravel or pavers) and in protected membrane roof systems.
- As a fully adhered, semi-adhered, self adhered or mechanically fastened roofing membrane, without ballast, on flat, curved or domed roofs or unusual configurations.
- As a roofing membrane over existing roofs in recover or replacement applications.
- As a fully adhered, semi-adhered, self adhered, or mechanically fastened roofing membrane covered by growing medium in green roof (Sopranature) applications.
- DELIVERY, STORAGE, AND HANDLING
- Deliver and store materials in original containers with manufacturer's labels and seals intact.
- Store rolls on end, selvage edge up, elevated from contact with ground and moisture, in weatherproof shelters; avoid prolonged exposure of light and heat sensitive materials to sunlight.
- Condition membrane rolls prior to cold weather application.
- Store combustible fluids and fuels away from heat and open flame.
- SITE CONDITIONS
- Slope range: from dead-level (except single-ply) up to and including vertical; the choice of membrane combination and its suitability to a particular slope is governed by the type of deck, insulation and fastening capability, application method, perceived stresses on the membrane, and its required finish; please consult Soprema for assistance in identifying these factors and the recommended choice of materials.
- Slope limitations:
- recommended slope 1:100 (1/8" in 12")
- mechanically fasten over 1:12 (1" in 12")
- Minimum ambient application temperature:
- hot asphalt-applied -10°C (+14°F)
- torch-applied -40°C (- 40°F)
- adhesive-applied +5°C (+41°F)
- self-adhesive-applied +5°C (+41°F)
- self-adhesive applied (base flashing) -10°C (+20°F)
- mechanically fastened -40°C (-40°F)
- Chemical limitations: incompatible with coal tar pitch; not resistant to oil or most petroleum products; consult Soprema for specific requirements.
- STANDARDS AND APPROVALS (for specific membranes or assemblies consult manufacturer)
- Canadian General Standards Board: conforms to CGSB 37-GP-56M; tested at Ontario Research Facility in 1987.
- Factory Mutual Engineering and Research: demonstrates I-90 wind uplift resistance and Class 1 fire resistance.
- Underwriters Laboratories: Report R 13372.
- Underwriters Laboratories of Canada: in process as of March 1, 1988.
- Canadian Mortgage and Housing: Evaluation Report No. 10415.
- Other: D.I.N., Agreement, S.I.A.
- ISO 9001 and ISO 14001
- MANUFACTURER'S SERVICES
- Applicator Training: formal courses and field training leading to certification as a Soprema installer are available.
- Field Technicians: are available to advise and assist contractors in installation techniques, production and quality control.
- Specifications: a complete specification service and design assistance program is offered.
- EQUIPMENT
- Torches: use only torches designed for torching roofing material; pre-approved by Soprema Inc.
- PART 2 - PRODUCTS
1.1 ROOF MEMBRANES
NOMINAL | ||||
REINFORCEMENT | OVERALL | WEIGHT | ||
PRODUCT | (NOTE 1) | THICKNESS (mm) | (kg/m sq) | APPLICATION |
Sanded Base Sheets (sanded both sides) | ||||
Elastophene S | GF | 2.2 | 2.7 | Hot Asphalt |
Elastophene 180 S | NWP | 2.2 | 2.5 | Hot Asphalt |
Sopralene 180 S | NWP | 3 | 3.5 | Hot Asphalt/Torch Welded/Adhesive |
Sopralene 250 S | NWP | 4 | 5.2 | Torch Welded/Adhesive |
Mopped / Torch Welded Cap Sheets (granular top surface, sanded bottom surface) | ||||
Elastophene (FR) GR | GF | 2.3 | 4.1 | Hot Asphalt |
Sopralene 180 (FR) GR | NWP | 3.7 | 5 | Hot Asphalt/Torch Welded/Adhesive |
Sopralene 250 (FR) GR | NWP | 4 | 4.8 | Torch Welded/Adhesive |
Torch Welded Base Sheets (Polypropylene Film Finished Both Sides) | ||||
Elastophene Flam | GF | 2.2/3.0 | 2.9/3.8 | Torch |
Sopraflash | Composite | 3 | 3.5 | Torch Welded (5) |
Sopralene Flam 180 | NWP | 3 | 3.6 | Torch / Mechanically Fastened |
Sopralene Flam 250 | NWP | 4 | 4.8 | Torch / Mechanically Fastened |
Sopraply Base 520 | Composite | 2.5 | 3.1 | Torch Welded |
Self-Adhesive Base & Base Stripping Sheets (Self-Adhesive Underface, Polyethylene Film Top Face) | ||||
Elastophene Flam Stick | WG | 2.5 | 3.1 | Self-Adhesive (4) |
Sopraflash Flam Stick | GF | 2.5 | 3.5 | Self-Adhesive (4) |
Sopralene Flam Stick | NWP + GG | 3 | 3.7 | Self-Adhesive (4) |
Self-Adhesive Base & Base Stripping Sheets (Self-Adhesive Underface, Sanded Top Face) | ||||
Sopralene Stick Adhesive | NWP + GG | 3 | 3.5 | Self-Adhesive |
Sopraflash Stick | GF | 2.5 | 3.5 | Self-Adhesive (4) |
Torch Welded Cap Sheets (Polypropylene Film Underface) | ||||
Colvent Traffic Cap 860 | Composite | 4 | 4.5 | Torch Welded |
Colvent Traffic Cap FR 861 | Composite | 4 | 4.5 | Torch Welded |
Elastophene Flam (FR) GR | GF | 2.5 | 4.4 | Torch Welded |
Soprafix Cap 650 | GF | 3.5 | 4.3 | Torch Welded |
Soprafix Cap FR 651 | GF | 3.5 | 4.3 | Torch Welded |
Soprafix Traffic Cap 660 | Composite | 4 | 4.5 | Torch Welded |
Soprafix Traffic Cap FR 661 | Composite | 4 | 4.5 | Torch Welded |
Sopralene Flam 180 (FR) GR | NWP | 4 | 4.9 | Torch Welded |
Sopralene Flam 250 (FR) GR | NWP | 4 | 4.8 | Torch Welded |
Sopralene Flam 350 (FR) GR | NWP | 5 | 6.2 | Torch Welded |
Sopralene Flam Antirock | NWP | 4.5 | 5.6 | Torch Welded |
Sopralene Mammouth (FR) GR | NWP | 5 | 6.1 | Torch Welded |
Sopraply Cap 550 | GF | 3.5 | 4.3 | Torch Welded |
Sopraply Cap FR 551 | GF | 3.5 | 4.3 | Torch Welded |
Sopraply Traffic Cap 560 | Composite | 4 | 4.5 | Torch Welded |
Sopraply Traffic Cap FR 561 | Composite | 4 | 4.5 | Torch Welded |
SopraStar Flam HD GR | Composite | 3.5 | 3.9 | Torch Welded |
Mechanically Fastened Cap Sheets (Polypropylene or Sanded Lap, Sanded Underface) | ||||
Soprafix Unilay 750 | NWP | 5 | 6.1 | Torch Seam/Mechanically Fastened (5) (Insulated and uninsulated systems) |
Soprafix Unilay 760 | NWP | 5 | 6.1 | Adhesive Seam /Mechanically Fastened (5) (Insulated and uninsulated systems) |
Laminate Base Sheets (Fire Retardant Fiberboard, Polypropylene Film Top Face) | ||||
Soprabase FR | GF | 12 | 13.6 | Hot Asphalt / Mechanically Fastened (4) or Adhesive |
Soprabase 180 FR | NWP | 12 | 13 | Hot Asphalt / Mechanically Fastened (4) or Adhesive |
Laminate Base Sheets (Non-combustible Mineral Wool, Polypropylene or Sanded Top, Self Adhesive/Heat Sealed Lap) | ||||
Xpress Board | NWP | 12-125 | 5.3-25.4 | Mechanically Fastened |
Xpress EPS | NWP | 37-115 | Adhesive/Mechanically Fastened | |
Xpress ISO | NWP | 37-115 | Adhesive/Mechanically Fastened | |
PS Base Sheets (Sand Underface, Polypropylene Film Top Face) | ||||
Elastophene 180 PS | NWP | 2.2 | 2.5 | Hot Asphalt/Adhesive/Mech. Fasten |
Elastophene 180 PS DG | NWP | 2.2 | 2.5 | Hot Asphalt/Adhesive/Mech. Fasten |
Elastophene PS | GF | 2.2 | 2.7 | Hot Asphalt or Adhesive |
Perimeter Membrane | GF | 2.2 | 2.7 | Hot Asphalt or Adhesive |
Soprafix Base 610 | Composite | 2.5 | 3.1 | Mechanically Fastened (5) |
Soprafix Base 630 | Composite | 2.5 | 3.1 | Mechanically Fastened (5) |
Sopralene 180 PS | NWP | 3 | 3.7 | Hot Asphalt or Adhesive |
Sopralene 180 SP 3.5 | NWP | 3.5 | 4.2 | Torch Welded Exclusively |
Sopraply Base 510 | Composite | 2.5 | 3.2 | Hot Asphalt or Adhesive |
Self Adhesive Base Sheets | ||||
Colphene 1500 | HDPE | 1.5 | 1.5 | Self Adhesive (5) |
Colvent 810 | HDG | 2.6 | 3 | Self Adhesive (5) |
Colvent 820 | HDG | 2.6 | 3 | Self Adhesive (5) |
Self Adhesive Cap Sheets | ||||
Colphene Granular | GM | 3.4 | 4.3 | Self Adhesive (5) |
Colphene Granular HR | Composite | 3.8 | 4.5 | Self Adhesive (5) |
Adhesive Applied Base and Cap Sheets | ||||
Colply Base 410 | Composite | 2.5 | 3.2 | Adhesive (5) |
Colply Cap 450 | GF | 3.5 | 4.3 | Adhesive (5) |
Colply Cap FR 451 | GF | 3.5 | 4.3 | Adhesive (5) |
Colply Traffic Cap 460 | Composite | 3.5 | 4.3 | Adhesive (5) |
Colply Traffic Cap FR 461 | Composite | 3.5 | 4.3 | Adhesive (5) |
Soprafix Base 620 | Composite | 2.5 | 3.1 | Adhesive (5) |
Soprafix Base 640 | Composite | 2.5 | 3.1 | Adhesive (5) / Mech. Fastened |
Soprafix Cap 670 | GF | 3.5 | 4.3 | Adhesive (5) |
Soprafix Cap FR 671 | GF | 3.5 | 4.3 | Adhesive (5) |
Soprafix Traffic Cap 680 | Composite | 3.5 | 4.3 | Adhesive (5) |
Soprafix Traffic Cap FR 681 | Composite | 3.5 | 4.3 | Adhesive (5) |
Foil-Faced Cap Sheets/Flashing Plies | ||||
Aerisol Flam | GF | N/A | 1.5 | Perforated Underlay |
Associated Membrane Materials | ||||
Baral (Vapour Retarder) | Alu Foil | 2 | 1.7 | Hot Asphalt (see Note 3) |
Lastobond 195 | GF | 1.6 | 1.7 | Self-adhesive |
Lastobond 240 | GF | 1.6 | 1.9 | Self-adhesive |
Lastobond Shield HT | GF | 1 | 1.2 | Self-adhesive |
Lastobond Shield | GF | 1 | 1.2 | Self-adhesive |
Lastoflex | GF | 1.4 | 1.9 | Mech. Fastened |
Roofing Underlayment / Eave Protection / Metal Flashing Underlayment | ||||
Sopraglass 100 | GF | 1.5 | 1.6 | Hot Asphalt (see Note 3) |
Sopraglass 40 | GF | 1.2 | 0.9 | Hot Asphalt (see Note 3) |
Soprajoint | KP | 4 | 6.1 | Torch Welded |
Sopralast 50 TV Alu | GF | 4 | 4.4 | Torch Welded |
Sopralast TV Copper | GF | 4 | 4.2 | Torch Welded |
Sopralene Flam 180 Cu & Al | NWP | 3 | 4.6 | Torch Welded |
Sopraseal Stick 1100 | N/A | 1.1 | 1.2 | Self-adhesive |
Sopravap’r (Vapour Retarder) | HDPE | 0.85 | 0.8 | Self Adhesive |
Accessories | ||||
Alsan Flashing | Microfab | |||
Colply Adhesive (Brush / Trowel Grade) | Sopraboard | |||
Coltack (insulation adhesive) | Soprafilter | |||
Duotack (insulation adhesive) | Sopramat - Traffic Pad | |||
Elastocol 350 Primer | Pitch Pocket Filler | |||
Elastocol 500 Primer | Sopramastic | |||
Elastocol 700 Primer | Sopramastic ALU | |||
Elastocol Stick H2O Primer | Soprafix Plates | |||
Elastocol Stick Primer | Sopradrain | |||
Sopralap | Soprasphalte M |
- Notes
- (1) FR - Flame Retardant, GF-Glass Fleece, NWP = Non-woven Polyester; HDG = Heavy Duty Glass, HDPE = Heavy Duty Polyethylene, W.G. = Woven Glass Scrim; GM = Glass Mat, K.P. = Knit Polyester, PP = Polypropylene, Non-woven, Composite - combination of glass & polyester.
- (2) Surface bitumen is blended oxidized asphalt.
- (3) Requires a torched cap sheet.
- (4) Consult Soprema Inc. for specific application and use.
- All granular finishes are available in a choice of grey, brown, sienna, green, red, blue or black colours. “Base sheets” (except “Flam Sticks”) may be used as top plies in ballasted or protected membrane systems.
- ANCILLARY PRODUCTS
- Asphalt: roofing asphalt conforming to CSA A123.4M Type 3
- SEBS Modified Asphalt: roofing asphalt conforming to ASTM D6125
- PART 3 - EXECUTION
- LIMITATIONS / CAUTIONS
- Apply roofing materials over clean, dry surfaces in accordance with RGC good roofing practices.
- Use only compatible primers and adhesives / mastics / sealants.
- Do not torch direct to flammable substrates.
- Provide adequate protection against fire, particularly when using propane torch applied membranes.
- Torch base sheets to suitable substrates only; many rigid insulations require a suitable overlay; wood fibreboard and fibrecants are not acceptable.
- PREPARATION
- Surfaces to receive membranes must be clean, dry, and primed with compatible primer as required.
- INSULATION
- Mechanically fasten insulation over nailable decks, in accordance with RGC Guarantee Standards.
- Embed insulation in a 1.5 kg / m² (30 lb / square) mopping of hot asphalt over non-nailable deck or adhere with Coltack or Duotack adhesive, or other approved adhesives.
- Install 11 mm (7/16") asphalt-impregnated fibreboard, 4.5mm Sopraboard, 12mm Xpress Board, Xpress EPS, Xpress ISO, or 12mm SoprabaseFR as an insulation overlay where required by RGC Guarantee Standards.
- Install wood nailing strips on slopes exceeding 1:12 (1" in 12"), or as required.
- ROOF MEMBRANE APPLICATION
- Asphalt-adhered: apply asphalt to substrate at a rate of 1.2 to 1.5 kg / m² (25 to 30 lb / square), at minimum 205°C (400°F) and maximum 230°C (450°F) at point of application; mop no further than 1 m (3' ) ahead of unrolling roll of material; lap sides 75 mm (3") and ends 150 mm (6") unless specified otherwise. Soprasphalte M is recommended for all interply mopping of membranes. Contact manufacturer for application recommendations using SEBS Modified Soprasphalte M.
- Torch-adhered: torch onto suitable substrates or base sheets, fully bond membrane; lap sides 75 mm (3") and ends 150 mm (6") or as required by the applicable system assembly.
- Adhesive-applied: install Colply Adhesive Brush / Trowel and membranes according to Soprema's printed instructions.
- Self-adhered: Membranes used in base/cap field or stripping plies in 2 ply assemblies require substrate priming with Elastocol Stick, Elastocol 350, or Elastocol Stick H2O in almost all applications. Contact manufacturer for possible exceptions.
- Use of cant strips is optional; where used, install base sheet to bottom or top of cant; where not used, install base sheet to the base of vertical surfaces. Fiberboard Cant is not acceptable except in hot mopped asphalt applications.
- Start at low point and where slopes are 1:15 (3/4" in 12") or less at right angles to the slope; on slopes greater than 1:15 (3/4" in 12") install parallel to the slope.
- Stagger end laps minimum 300 mm (12") except in systems when soldiering and seam overlays are recommended.
- Consult Soprema Inc. for membrane flashing details; where gravel stop details are utilized, mastic under the gravel stop flange is required.
- Install base sheet stripping, starting at the outer edge of parapet, across top face, down inside vertical surface, over base sheet on cant strip (if present), and out minimum of 100 mm (4") onto field portion of roof. Apply base sheet stripping over primed flanges of installed metal accessories.
- Install membrane cap sheet parallel to base sheet, with laps of cap sheet being offset minimum of 300 mm (12") from those of base sheet, using same side and end lap widths as base sheet; embed granules (do not remove) prior to bonding onto granular surfaces.
- Limit asphalt / bitumen "bleed-out" at laps on granular surfaces to a maximum of 6 mm (1/4") width; conceal excess "bleed-out" and repair damaged granular finishes with matching loose granules from manufacturer.
- Extend cap sheet stripping minimum of 150 mm (6") onto field portion of roof, extend to top inside corner of parapets, or terminate 25 mm (1") higher than base stripping on walls.
- Check laps with round-nosed roofing trowel as work proceeds; reseal unbonded areas and voids; repair punctures or tears with patches of similar materials torch-welded to surface.
- Consult Soprema Inc. for recommendations on fastener type and pattern for mechanically fastened membranes.
- Consult Soprema Inc. for specific application and use for adhesive applied systems.
Manufacturer: SOPREMA INC.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.1 EXPOSED MEMBRANE, UNINSULATED
Slope Limitation: | NO LIMIT | ||||
In-Service Performance: | Min.: | -18°C | (+0°F) | } | Required membrane tensile strength varies. |
Temperature of the | Min.: | <-18°C | (0°F) | ||
Membrane: | Max.: | +93°C | (+200°F) |
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Plywood / Wood | Tape plywood joints and prime surfaces to be directly adhered with bituminous materials. Wood board decks require a nailed separation sheet. Mechanically-fastened membranes require a pull-out strength of 34 kg (75 lb) per fastener. Concrete deck requires a perforated underlay below membrane. Steel deck requires an underlay for membrane. |
Concrete | ||
Steel | ||
Underlay | Plywood | Minimum 12.7 mm (1/2") thickness required, mechanically fasten to steel deck. |
Gypsum | ||
Asphalt ReCover Board | ||
Soprabase Products | ||
Xpress Board Products | ||
Asphalt | Type 3/Soprasphalte M | Mop-on permitted on slopes up to 1:4 (3" in 12"), torch welded preferred on slopes greater than 1:4 (3" in 12"). |
TWO-PLY MEMBRANE | ||
Separation Sheet | Sopraglass 40 or 100 | Mechanically-fastened over wood board decks or as an option to fully adhering to plywood. |
Base Sheet | Sanded base sheet | Hot asphalt/torch welded/adhesive |
"Flam" base sheet | Torch welded. | |
"PS" base sheet | Hot asphalt/mechanically fastened/adhesive | |
Self Adhesive base sheet | Self adhered to acceptable primed surfaces | |
Colply Base 410 | Cold adhesive applied. | |
Soprafix Base Sheets | Mechanically Fastened | |
As an option to a cap sheet, two plies of base sheet may be installedwith a pour coat andgravel surfacing. | ||
Cap Sheets | Granular cap sheet | Hot asphalt or torch welded. |
“Flam” granular cap sheet | Torch welded. | |
Self Adhesive cap sheet | Self Adhered to acceptable primed surfaces | |
Foil-faced cap sheet | Torch welded. | |
SopraStar HD GR Cap Sheet | Torch Welded/Self Adhesive/Cold Adhesive | |
Colply Cap 450/460 | Cold adhesive applied. | |
Soprafix Cap Sheets | Torch Welded/Cold Adhesive | |
Flashing Membranes | Base Ply | Flashing material to be the same reinforcement weight or greater as base sheet membrane. Torch applied flashings are to be 180 g/m² NWP or composite reinforced. Use Stick for torch sensitive substrates.* |
Cap Ply | Torch welded, or cold adhesive applied granular membrane with 180 g/m² NWP or composite reinforcement. | |
* Elastocol Stick/ Stick H²O primer and torch applied cap sheet is required. | ||
SINGLE-PLY MEMBRANE [Minimum 1:16 (3/4" in 12")] | ||
Granular Sheet | Sopralene Flam180 / 250 GR | Torch welded. Maximum slope not limited. |
Soprafix Unilay 750 | Mechanically fastened, torch welded seam. | |
Soprafix Unilay 760 | Mechanically fastened, adhered seam. | |
Flashing Membrane | ||
Base Ply | Sopralene Flam 180 | Torch welded prior to granular cap sheet. |
Sopraflash | Torch welded prior to granular cap sheet. | |
Sopraflash Flam Stick | Self Adhered prior to granular cap sheet. | |
Sopraflash Stick | Self Adhered prior to granular cap sheet. | |
Sopralene Flam Stick | Self adhered prior to granular cap sheet. | |
Sopralene Stick Adhesive | Self adhered prior to granular cap sheet. | |
Cap Ply | Sopralene Flam 180 / 250 GR | Torch welded after granular cap sheet. |
Sopraply Traffic Cap 560 | Torch welded after granular cap sheet. | |
Colply Traffic Cap 460 | Cold adhesive applied after granular cap sheet. | |
Mastics / Adhesives | Sopramastic | Compatible with SBS modified membranes. |
Sopramastic Alu | ||
Colply Adhesive | ||
Brush / Trowel Grade | ||
Coltack/Duotack | ||
Alsan Flashing | ||
Walkways | Sopralene Flam | |
250 / 350 GR | Torch welded | |
Sopraply Traffic Cap 560 | Torch welded | |
Sopramat | Apply over loose isolation membrane cap sheet or bonded with recommended adhesive over fully welded isolation membrane cap sheet. | |
Soprawalk | Torch Welded |
Manufacturer: SOPREMA INC.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.2 EXPOSED MEMBRANE, INSULATED
Slope Limitation: | NO LIMIT | ||||
In-Service Performance: | Min.: | -18°C | (+ 0°F) | } | Required membrane tensile strength varies. |
Temperature of the | Min.: | <-18°C | ( 0°F) | ||
Membrane: | Max.: | +93°C | (+200°F) |
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Plywood / Wood | Prime surfaces to be directly adhered with bituminous materials. Steel decks may require a thermal barrier between the deck and the insulation. Mechanically fastened membranes require pull out strength of 34 kg (75 lbs.) / sq. fastener. |
Concrete | ||
Steel | ||
Thermal Barrier | Gypsum | Minimum 12.7 mm (1/2") may be required between steel deck and combustible insulations (see Building Code). |
Cementicious Boards | ||
Vapour Retarder | Baral | Choice and use determined by local conditions. |
Elastophene sanded | ||
Sopraglass 100 | ||
Sopravap’r | ||
Sopraseal Stick 1100 | ||
Insulation | Fibrous glass | An overlay (one or two layers) is required over heat sensitive and foamed insulations. Cementicious or asphalt recover board overlays must be used for torch welded membranes. |
Expanded polystyrene | ||
Extruded polystyrene | ||
Polyisocyanurate | ||
Fibreboard | ||
Xpress Board Products | ||
Insulation Overlay | 11 mm (7/16") asphalt-Impregnated fibreboard | Where required. Install according to RGC Guarantee Standards |
12 mm (1/2") exterior grade Plywood, primed | ||
Asphalt recover board | ||
Cementicious board | ||
Soprabase (180) FR | ||
Xpress Board Products | ||
Asphalt | Type 3/Soprasphalte M | Mop-on permitted on slopes up to 1:4 (3" in 12"), torch welding is preferred on slopes greater than 1:4 (3" in 12"). |
TWO-PLY MEMBRANE | ||
Base Sheet | Sanded base sheet | Hot asphalt/Torch welded/Adhesive |
“PS” base sheet | Hot asphalt/Mech. Fastened/Adhesive | |
“Flam” base sheet | Torch welded. | |
“Flam Stick” base sheet | Self-adhered to SOME rigid insulations. Contact Manufacturer | |
Colply Base 410 | Cold Adhesive Applied | |
Soprafix Base Sheets | Mechanically Attached | |
Cap Sheet | Granular cap sheet | Hot asphalt or torch welded. |
“Flam” granular cap sheet | Torch welded. | |
Self Adhesive cap sheet | Self Adhered to acceptable primed surfaces | |
Foil-faced cap sheet | Torch welded. | |
SopraStar Flam HD GR | Torch Welded/Self Adhesive/Cold Adhesive | |
Colply Cap 450 / 460 | Cold adhesive applied. | |
Base sheet (except "Flam Stick") | Top ply can be a sanded base sheet with a pour coat and gravel surfacing. | |
Soprafix Cap Sheets | Torch Welded/Adhesive | |
Flashing Membranes | Base Ply | Flashing material to be the same reinforcement weight or greater as base sheet membrane. Torch applied flashings are to be 180 g/m² NWP or composite reinforced. Use Stick products for torch sensitive substrates.* |
Cap Ply | Torch welded Sopralene granular membrane with minimum 180 g/m² NWP. | |
Mastics / Adhesives/ Sealants | Sopramastic | Compatible with SBS modified membranes. |
Sopramastic Alu | ||
Colply Adhesive Brush / Trowel Grade | ||
Coltack/Duotack | ||
Alsan Flashing | ||
Walkways | Sopralene Flam 250/350 Gr. | Torch welded |
Sopraply Traffic Cap 560 | Torch Welded | |
Sopramat | Apply over loose isolation membrane cap sheet or bonded with recommended adhesive over fully welded isolation membrane cap sheet | |
Soprawalk | Torch Welded | |
*Elastocol Stick/Stick H²O primer and torch applied cap sheet is required |
Manufacturer: SOPREMA INC.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES
Roof Assembly:1.1.3 PROTECTED AND MODIFIED PROTECTED (PMR & MPMR)
MEMBRANE ROOF ASSEMBLY (PMR & MPMR)
Slope Limitation: | NO LIMIT | ||||
In-Service Performance: | Min.: | -18°C | (+ 0°F) | } | Required membrane tensile strength varies. |
Temperature of the | Min.: | <-18°C | ( 0°F) | ||
Membrane: | Max.: | +93°C | (+200°F) |
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Plywood / Wood | For protected membranes: tape plywood joints and prime all surfaces to be directly bonded with bituminous materials. Wood board decks require a nailed separation sheet. Mechanically-fastened membranes require pull-out strength of 34 kg (75 lb) per fastener. Steel decks require an underlay for the membrane. For modified protected membranes: prime all curbs, upstands, and surfaces to be directly bonded with bituminous materials. |
Concrete | ||
Steel | ||
Underlay | Plywood | Minimum 12.7 mm (½") thickness required, mechanically fasten to steel deck under protected membranes. |
Thermal Barrier | Gypsum | Minimum 12.7 mm (½") may be required between steel deck and a roof system using combustible insulations (see Building Code). |
Vapour Retarder | Baral | Modified protected membranes may require a vapour retarder, the choice and use of which is determined by local conditions. |
Elastophene sanded | ||
Sopraglass 100 | ||
Sopravap’r | ||
Insulation | Fibrous glass | Under membrane in a Modified Protected Membrane Assembly. A fibreboard overlay (1 or 2 layers) is required over heat sensitive insulations. |
Expanded polystyrene | ||
Extruded polystyrene | ||
Polyisocyanurate | ||
Fibreboard | Asphalt composite recover board overlays must be used for torch welded membranes. | |
Insulation Overlay | 11 mm (7/16") asphalt-impregnated fibreboard | Where required. Install according to RGC Guarantee Standards. |
12 mm (½") exterior grade plywood, primed | ||
Asphalt | Type 3 | Mop-on permitted on slopes up to 1:4 (3" in 12"), Torch welding is preferred. |
TWO-PLY MEMBRANE | ||
Base Sheet | Sanded base sheet | Hot asphalt or torch welded. |
“Flam” base sheet | Torch welded. | |
“PS” base sheet | Hot asphalt-applied. | |
“Flam Stick” base sheets | Self adhered to plywood and gypsum surfaces | |
Soprafix Base Sheets | Mechanically Fastened | |
For a loose-laid ballasted system lap sides 150 mm, (6") and ends200 mm (8"), and seal with a torch. | ||
Top Sheet | Granular cap sheet | Hot asphalt or torch welded. |
“Flam” granular cap sheet | Torch welded. | |
Base sheet (except “Flam Stick”) | Top ply can be a base sheet for protected membrane systems. | |
Soprafix Cap Sheets | Torch Welded | |
Flashing Membranes | Base Ply | Flashing material to be the same reinforcement weight or greater as base sheet membrane. Torch applied flashings are to be 180 g/m² NWP or composite reinforced. Use Stick for torch sensitive substrates.* |
Cap Ply | Torch welded, or cold adhesive applied granular membrane with 180 g/m² NWP or composite reinforcement. | |
Insulation | Extruded polystyrene | Loose-laid over roof membrane. (Type 4) |
Concrete-topped extruded | Loose-laid, no filter fabric and ballast required. polystyrene (Type 4) | |
Filter Fabric | Soprafilter screen or | Loose-laid over insulation, prior to ballast installation. |
pre-approved alternative | ||
Ballast | Pavers on pedestals | Deck must be capable of withstanding loads. |
Gravel | Gravel minimum 16 mm (5/8") to maximum 35 mm (1-3/8") diameter. Install according to insulation manufacturer's recommended application rate for the specified insulation thickness. | |
Mastics / Adhesives | Sopramastic | Compatible with SBS Modified membranes |
Sopramastic Alu | ||
Colply Adhesive | ||
Brush / Trowel Grade | ||
Coltack/Duotack | ||
Alsan Flashing | ||
* Elastocol Stick / Stick H²O primer and torch applied Cap Sheet is required. |
1.1.4 COLVENT SYSTEM
Manufacturer: SOPREMA INC.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES – COLVENT SYSTEM
Roof Assembly: EXPOSED MEMBRANE, UNINSULATED, INSULATED, PROTECTED AND MODIFIED PROTECTED MEMBRANE ROOF ASSEMBLIES.
Slope Limitation: | NO LIMIT | ||||
In-Service Performance: | Min.: | -18°C | (+ 0°F) | } | Required membrane tensile strength varies. |
Temperature of the | Min.: | <-18°C | ( 0°F) | ||
Membrane: | Max.: | +93°C | (+200°F) |
NOTE: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
APPLICATION REQUIREMENTS
Application temperature must be a minimum of +5°C. When temperatures are below +10°C, rolls must be pre-heated in a non hazardous zone.
All side laps are required to be sealed with torch and hot trowel, or granule embedment tool at the end of each days work. Colvent end laps are required to be 25 mm (1"), and are not required to be staggered. A 300 mm (12") strip of membrane will be welded over end lap terminations. Mechanically fasten all perimeters with screw and steel plate 300 mm (12") o.c. Base flashing will exceed steel plates a minimum of 100 mm (4").
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Plywood / Wood | Plywood must be new or as new condition. |
Steel | Existing plywood requires Elastocol stick primer. New plywood does not require primer. | |
Plywood overlay must be mechanically secured for steel deck installation. | ||
ROOF ASSEMBLY INSULATED | ||
Roof Deck | Plywood / Wood | Prime surfaces to be directly adhered with bituminous materials. Steel decks may require a thermal barrier between the deck and the insulation. Mechanically fastened membranes require pull out strength of 34 kg (75 lbs) / sq. fastener. |
Concrete | ||
Steel | ||
Thermal Barrier | Gypsum | Minimum 12.7 mm (1/2") may be required between steel deck and combustible insulations (See Building Code). |
Vapour Retarder | Baral | Choice and use determined by local conditions. |
Elastophene Sanded | ||
Sopraglass 100 | ||
Sopravap’r | ||
Sopraseal Stick 1100 | ||
Insulation | Soprasio A | |
Insulation Overlay | per RGC Standards. | |
TWO-PLY MEMBRANE | ||
Base Sheet | Colvent | Self adhered to plywood. |
Cap Sheet | Colvent Traffic Cap 860 | Torch welded |
SopraStar HD GR Cap Sheet | Torch Welded/Cold Adhesive | |
Flashing Membranes | Base Ply | Sopraflash, Torch welded. |
Sopralene Flam Stick, self adhesive | ||
Sopraflash Flam Stick, self-adhesive | ||
Sopraflash Stick, self-adhesive | ||
Use Stick products for torch sensitive substrates*. | ||
Cap Ply | Colvent Traffic Cap 860, Torch-welded | |
* Elastocol Stick / Stick H²O primer and torch applied cap sheet is required. | ||
PROTECTED MODIFIED PROTECTED MEMBRANE ASSEMBLY | ||
Insulation | Extruded polystyrene (Type 4) | Loose-laid over roof membrane |
Concrete-topped extruded polystyrene (Type 4) | Loose-laid, no filter fabric and ballast required. | |
Filter Fabric | Soprafilter screen or pre-approved alternative | Loose-laid over insulation, prior to ballast installation. |
Ballast | Pavers on pedestals | Deck must be capable of withstanding loads. |
Gravel | Gravel minimum 16 mm (5/8") to a maximum 35 mm (1-3/8") diameter. Install according to insulation manufacturer’s recommended application rate for the specified insulation thickness. | |
Mastic / Adhesives | Sopramastic | Compatible with SBS modified membranes. |
Sopramastic Alu | ||
Colply Adhesive Brush / Trowel | ||
Grade | ||
Coltack/Duotack | ||
Alsan Flashing | ||
Walkways | Sopralene Flam 250 / 350 GR | Torch welded |
Sopramat | Apply over loose isolation membrane cap sheet or bonded with recommended adhesive over fully welded isolation membrane cap sheet. |
1.1.5 COLPHENE SELF-ADHESIVE SYSTEM
Manufacturer: SOPREMA INC.
Contact Address: See Membership List in Section 1.
Product Group: SBS MODIFIED BITUMINOUS MEMBRANES – COLPHENE SELF-ADHESIVE SYSTEM
Roof Assembly: EXPOSED MEMBRANE, UNINSULATED, INSULATED, PROTECTED AND MODIFIED PROTECTED MEMBRANE ROOF ASSEMBLIES.
Slope Limitation: | NO LIMIT | ||||
In-Service Performance: | Min.: | -18°C | (+ 0°F) | } | Required membrane tensile strength varies. |
Temperature of the | Min.: | <-18°C | ( 0°F) | ||
Membrane: | Max.: | +93°C | (+200°F) |
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
APPLICATION REQUIREMENTS
Application temperature must be a minimum of +5°C and rising. When temperatures are below +10°C, rolls, mastic, and primer must be pre-heated in a non hazardous zone.
A Warranty Request / Pre-Qualification Approval form must be submitted to and approved by Soprema prior to commencement of the project.
Complete membrane system, both base and cap sheet and stripping, must be installed the same day. Contractor must be Soprema qualified and pre-installation training in this system is mandatory for installation crew prior to project start-up.
ROOF ASSEMBLY UNINSULATED | ||
Components | Options | Comments or Cautions |
Roof Deck | Plywood / Wood | Plywood must be minimum ½", fully supported, and in new or as new condition. Dimensional wood requires an overlay of plywood or asphalt board. |
Steel | Plywood must be mechanically secured for steel deck installation. | |
ROOF ASSEMBLY INSULATED | ||
Roof Deck | Plywood / Wood | Prime surfaces to be directly adhered with bituminous materials. Steel decks may require a thermal barrier between the deck and combustible insulations. |
Concrete | ||
Steel | ||
Thermal Barrier | Gypsum | Minimum 12.7 mm (1/2") may be required between steel deck and combustible insulations (See Building Code). |
Vapour Retarder | Baral | Choice and use determined by local conditions. |
Elastophene Sanded | ||
Sopraglass 100 | ||
Sopravap’r | ||
Sopraseal Stick 1100 | ||
Lastobond Shield | ||
Lastobond Shield HT | ||
Insulation | Sopraiso A | No overlay required. |
Expanded Polystyrene | Overlay (Asphalt Board or Plywood) mandatory | |
Extruded Polystyrene | Overlay (Asphalt Board or Plywood) mandatory | |
Polyisocyanurate | Overlay (Asphalt Board or Plywood) mandatory | |
Insulation Overlay | Asphalt Overlay Board | Exposed surface to receive membrane must be sanded or smooth asphalt and must be primed. |
PROTECTED & MODIFIED PROTECTED MEMBRANE ASSEMBLY | ||
Insulation | Extruded polystyrene (Type 4) | Loose-laid over roof membrane |
Concrete-topped extruded polystyrene (Type 4) | Loose-laid, no filter fabric and ballast required. | |
Filter Fabric | Soprafilter screen or | Loose-laid over insulation, prior to ballast installation. |
pre-approved alternative | ||
Ballast | Pavers on pedestals | Deck must be capable of withstanding loads. |
Gravel | Gravel minimum 16 mm (5/8") to a maximum 35 mm (1-3/8") diameter. Install according to insulation manufacturer’s recommended application rate for the specified insulation thickness. | |
TWO-PLY MEMBRANE | ||
Base Sheet | Colphene 1500 | Self-adhered to approved substrates. All surfaces to receive base membrane must be primed. |
Cap Sheet | Colphene HR Granular | Composite reinforced self-adhesive cap sheet for heavy duty, high traffic areas. |
Embed all end laps of granular cap in Colply Trowel Grade Adhesive. Allow for 1" heat welded outside edge of overlap. | ||
Membrane requires rolling immediately after application with specific attention paid to laps. | ||
Flashing Membranes | Base Ply | Colphene 1500 |
Cap Ply | Colphene HR Granular | |
Primers | Elastocol Stick | Required for all substrates to receive base sheet and for use on side laps of granular cap sheets. |
Mastic / Adhesives | Sopramastic | Compatible with SBS modified membranes. |
Sopramastic Alu | ||
Colply Adhesive Brush / Trowel Grade | ||
Coltack/Duotack | ||
Alsan Flashing | ||
Walkways | Colphene HR Granular | Heavy duty self-adhesive cap sheet embedded in a coat of Colply Trowel Grade adhesive. |
Sopramat | Apply over loose isolation membrane cap sheet or bonded with recommended adhesive over fully welded isolation membrane cap. |
1 TREMCO CANADA
Contact Address: See Membership List in Section 1
Product Group: COLD PROCESS MODIFIED BITUMEN ROOFING BURM 360 (Gravel Surfacing)
Country of Origin: Canada
- Year First Installed
- Canada: 1992
DESCRIPTION
BURM 360 is a modified bitumen roof system consisting of two smooth surfaces, polyester reinforced SBS modified bitumen plies adhered and floodcoated with Burmastic adhesive. The system is then finished with a gravel surface.
- PART 1 - GENERAL
- The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
- 1.1 SYSTEM DESCRIPTIONS
- .1 Install two plies of generic (180 gm) polyester reinforced modified bitumen plies embedding each ply in uniform applications of Burmastic adhesive:
- Surface with flood coat and gravel (RGC Guarantee Standards).
- .2 Range of Application: BURM 360 can be used wherever conventional built-up roofing is presently used.
- 1.2 DELIVERY, STORAGE AND HANDLING
- .1 Deliver and store materials in original packages and containers with manufacturers' seals and label intact.
- .2 Keep roofing materials dry; protect from adverse weather conditions.
- .3 Store rolls on end.
- 1.3 SITE CONDITIONS
- .1 Slope limitations as RGC Guarantee Standards:
- Minimum recommended slope: 1:5 (1/4" in 12")
- Backnail each felt on slopes over: 1:6 (2" in 12")
- 1.4 STANDARDS AND APPROVALS
- .1 UL: Meets Class A requirements.
- .2 FM: meets FM 1-90 wind uplift requirements.
- 1.5 MANUFACTURER'S SERVICES
- .1 Applicator Training
- .2 Technical Service: representatives are available for design consultation and assistance.
- .3 Specification / Drawings: provided on all applications
- PART 2 - PRODUCTS
- 2.1 ROOF MEMBRANE
- .1 Generic smooth finished (180 gm / sqm) polyester reinforced modified bitumen (POWERply 2PM), conforming to standard 37-GP-56M or Tremco approved equivalent..
- .2 Cold process, modified asphalt based adhesive (Burmastic).
- 2.2 ANCILLARY PRODUCTS
- .1 Cutback primer:
- Tremprime Quick Dry
- .2 Mastics:
- Ecomastic
- Brush Grade Mastic
- S.F Polyroof
- Sheeting Bond
- .3 Reinforcing membrane: Burmesh woven glass
- .4 Flashing membrane: Tremco Elastomeric Sheeting or 2 plies MB
- .5 Reflective Coating: One-Coat Aluminum
- .6 Gravel: according to RGC Guarantee Standards
- PART 3 - EXECUTION
- 3.1 PREPARATION
- .1 The deck must be properly designed and constructed to support and secure the BURM 360 roof system.
- .2 The surface to which the roofing system is to be installed must be smooth, clean and dry.
- .3 Ensure wood blocking, curbs and cant strips are solidly secured and reglets and nailing strips are in place as required.
- .4 Prepare substrate in accordance with good roofing practices as outlined by RGC for the different deck types.
- 3.2 VAPOUR RETARDER
- .1 Vapour retarders must be continuously extended throughout the roof plane. All openings in the roof deck must be flashed at the retarder level.
- .2 Options dependent upon specific job requirement:
- Install Tremco vapour retarder with 50 mm (2") side laps and 100 mm (4") end laps, adhering with Tremco Insulation Adhesive or Fas’N’Free Adhesive.
- 3.3 INSULATION
- .1 Mechanically fasten insulation over nailable decks in accordance with RGC Guarantee Standards.
- .2 Embed insulation in a ribbon application of Tremco Insulation adhesive at the rate of 0.019 litres per square metre (0.66 gallons / 100 sq ft) or Fas’N’Free Adhesive at the rate of 0.043 litres per square metre (1.5 gallons / 100 sq ft) over non-nailable decks.
- .3 Install 11 mm (7/16") asphalt coated fibreboard as insulation overlay, as required by RGC Guarantee Standards.
- .4 Install wood nailing strips on slopes exceeding 2:12 (2" in 12").
- 3.4 MEMBRANE APPLICATION
- Install two plies of smooth (180 gram / sqm) polyester reinforced modified bitumen, laid in shingle fashion and placed to ensure that water will flow over or parallel to, but never against, exposed edges.
- .1 Prior to placement cut modified bitumen in 5 to 6 metre (16’ to 20’) lengths. Allow lengths to relax at least 30 minutes at 13°C (55°F) or above. Allow approximately 60 minutes to relax at temperatures below 13°C (55°F).
- .2 Starting at the low point of the roof, install two plies of smooth modified bitumen. Lap ends 150 mm (6").
- .3 Stagger all laps 300 mm (12").
- .4 Dry roll each ply to ensure proper alignment, prior to adhering with Burmastic
- .5 Immediately embed each ply in uniform applications of Burmastic, spray or brush applied at 0.8 litres per sqm (2 gallons / 100 sq.ft) per ply.
- .6 Fit plies into roof drain rims, reinforce with elastomeric sheeting adhered with Sheeting Bond.
- .7 Extend plies only to top edges of cant strips along bases of parapets, walls and skylights.
- 3.5 FLASHINGS
- .1 Ensure continuity of air / vapour seal at all changes in direction.
- .2 Install one ply of Tremco Elastomeric Sheeting in Sheeting Bond Adhesive or alternatively, install 2 plies of modified bitumen adhered in Brush Grade Mastic Adhesive, S.F. Polyroof, Ecomastic or Sheeting Bond.
- .3 Ensure that flashing extends onto roof membrane a minimum of 150 mm (6") and terminates a minimum of 200 mm (8") above roof membrane.
- .4 Mechanically fasten flashing membrane 200 - 300 mm (8" - 12") on centre along outside fascia and along upper edge of wall flashing.
- .5 Install metal counterflashing or apply One-Coat Aluminium as a protective reflective coating at the rate of 0.8 litres / sqm (2 gallons / 100 sq ft).
- 3.6 PROTECTIVE FINISH
- .1 Gravel Surface:
- Apply Burmastic at 2.4 litres / sqm (6 gallons / 100 sq ft) and immediately broadcast 20 kg / sqm (400 lb / 100 sq.ft) of new, clean pea gravel.
Manufacturer: TREMCO CANADA
Contact Address: See Membership List in Section 1
Product Group: MODIFIED BITUMEN ROOFING SYSTEM
- (Cold Process-Gravel Surfacing)
1.1 EXPOSED MEMBRANE, UNINSULATED
Note: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Wood / Plywood | Prime surfaces to be adhered with cold applied adhesive. Tape plywood joints. Wood decks require a nailed separation sheet. Steel decks require a levelling underlay. |
Concrete | ||
Steel | ||
Thermal Barrier | Gypsum | Minimum 12.7 mm (1/2") may be required between steel deck and a roof system using combustible insulations (See National Building Code). |
Vapour Barrier | Tremco Vapour Retarder | Adhere with Tremco Insulation adhesive or Fas’N’Free Adhesive. (The requirement for a vapour retarder is determined by the design authority. |
Composite Ply | ||
Insulation | Glass Fibre | Asphalt coated fibreboard is required over all insulations. |
Polyisocyanurate | Base course of polystyrene and one layer of fibreboard must be mechanically fastened. A second (asphalt coated) overlay can be adhered with Tremco Insulation Adhesive or Tremco Fas’N’Free Adhesive. | |
Polystyrene | ||
Wood fibreboard | ||
MEMBRANE | ||
Roof Membrane | Two plies of POWERply 2PM | Install two plies of POWERply 2PM, shingle fashion, into Burmastic Adhesive applied at a rate of 0.8 litres / sqm (2 gal / square) per ply. |
Burmstic Adhesive | ||
Flashings | Two plies of POWERply 2PM | Install two plies of POWERply 2PM into Brush Grade Mastic, Ecomastic, S.F. Polyroof or Sheeting Bond. Mechanically fasten flashing on walls and over fascia. Install metal counterflashing or apply One Coat Aluminum Protective Coating. |
Brush Grade Mastic | ||
Membrane Surfacing | Burmastic Adhesive | Floodcoat surface with Burmastic applied at the rate of 2.4 litres / sqm (6 gal / square) and immediately broadcast gravel according to RGC Guarantee Standards. |
Gravel |
Manufacturer: TREMCO CANADA
Contact Address: See Membership List in Section 1
Product Group: MODIFIED BITUMEN ROOFING
- POWERply 3PM / 2PM System (Cold Process)
Country of Origin: Canada
- Year First Installed
- Canada: 1992
DESCRIPTION
POWERply 3PM / 2PM System is a 2 ply, (SBS) modified bitumen membrane consisting of a granulated, polyester reinforced cap ply and a smooth surfaced, polyester reinforced base ply. The POWERply 3PM / 2PM system is designed for new or reroofing applications in a cold applied adhesive such as POWERply Rubberized Cold Adhesive or SF Burmastic Adhesive.
- PART 1 - GENERAL
- The roofing assembly / material information published in the RCABC Roofing Practices Manual does NOT represent a complete set of the manufacturer's published data, nor does it represent a detailed specification. The preparation of a detailed specification is the responsibility of the design authority.
- 1.1 SYSTEM DESCRIPTIONS
- .1 Install a base ply of POWERply 2PM and a granulated cap ply of POWERply 3PM by embedding each ply into uniform applications of POWERply Rubberized Cold Adhesive.
- .2 Range of Application: POWERply 3PM / 2PM can be used wherever conventional built-up roofing is presently used.
- 1.2 DELIVERY, STORAGE AND HANDLING
- .1 Deliver and store materials in original packages and containers with manufacturers' seals and label intact.
- .2 Keep roofing materials dry; protect from adverse weather conditions.
- .3 Store rolls on end.
- 1.3 SITE CONDITIONS
- .1 Slope limitations as RGC Guarantee Standards:
- Minimum recommended slope: 1:50 (1/4" in 12")
- Backnail each felt on slopes over: 1:6 (2" in 12")
- 1.4 STANDARDS AND APPROVALS
- .1 Fire: Meets Class C requirements.
- .2 FM: Meets FM 1-90 wind uplift requirements.
- 1.5 MANUFACTURER'S SERVICES
- .1 Applicator Training
- .2 Technical Service: representatives are available for design consultation and assistance.
- .3 Specification / Drawings: provided on all applications
- PART 2 - PRODUCTS
- 2.1 ROOF MEMBRANE
- .1 Smooth finished 2.2 mm thick (180 gm / sqm) polyester reinforced modified bitumen (POWERply 2PM), conforming to standard 37-GP-56M.
- .2 Granulated 3.5 mm (180 gm / sqm) polyester reinforced modified bitumen cap ply (POWERply 3PM), conforming to standard 37-GP-56M.
- .3 Cold process, rubberized asphalt based adhesive (POWERply Rubberized Cold Adhesive) or solvent free cold process, elastomeric asphalt based adhesive (SF Burmastic).
- 2.2 ANCILLARY PRODUCTS
- .1 Cutback primer:
- Tremprime Quick Dry
- .2 Mastics:
- Brush Grade Mastic
- Ecomastic
- Sheeting Bond
- .3 Flashing membrane - POWERply 2PM Base Sheet and POWERply 3PM Cap ply
- .4 Vapour Retarder- Tremco Vapour Retarder
- .5 Vapour Retarder / Insulation Adhesive: Tremco Insulation Adhesive or Fas’N’Free Adhesive
- PART 3 - EXECUTION
- 3.1 PREPARATION
- .1 The deck must be properly designed and constructed to support and secure the POWERply 3PM / 2PM roof system.
- .2 The surface to which the roofing system is to be installed must be smooth, clean and dry.
- .3 Ensure wood blocking, curbs and cant strips are solidly secured and reglets and nailing strips are in place as required.
- .4 Prepare substrate in accordance with good roofing practices as outlined by RGC for the different deck types.
- 3.2 VAPOUR RETARDER
- .1 Vapour retarders must be continuously extended throughout the roof plane. All openings in the roof deck must be flashed at the retarder level.
- .2 Options dependent upon specific job requirement:
- Install Tremco vapour retarder with 50 mm (2") side laps and 100 mm (4") end laps, adhering with Tremco Insulation Adhesive or Fas’N’Free Adhesive.
- 3.3 INSULATION
- .1 Mechanically fasten insulation over nailable decks in accordance with RGC Guarantee Standards.
- .2 Embed insulation in a ribbon application of Tremco Insulation Adhesive at the rate of 0.019 litres per square metre (0.66 gallons / 100 sq ft) or Fas’N’Free Adhesive at the rate of 0.043 litres per square metre (1.5 gallons / 100 sq ft) over non-nailable decks.
- .3 Install 11 mm (7/16") asphalt coated fibreboard as insulation overlay, as required by RGC Guarantee Standards.
- .4 Install wood nailing strips on slopes exceeding 2:12 (2" in 12").
- 3.4 MEMBRANE / FLASHING APPLICATION
- Install modified bitumen, starting at the low point of the roof and ensure that water will flow over or parallel to, but never against, exposed edges.
- .1 Prior to placement cut modified bitumen in 5 to 5.5 metre (16’ to 18’) lengths. Allow lengths to relax at least 30 minutes at 13°C (55°F) or above. Allow approximately 60 minutes to relax at temperatures below 13°C (55°F).
- .2 Install base ply of modified bitumen, lapping sides 75 mm (3") and lapping ends 150 mm (6"). Stagger end laps 300 mm (12").
- .3 Dry roll each ply to ensure proper alignment, prior to adhering with adhesive.
- .4 Immediately embed each ply in uniform applications of adhesive, spray or brush applied at 0.8 litres per square metre (2 gallons / 100 sq ft).
- .5 Fit ply into roof drain rims.
- .6 Extend ply only to top edges of cant strips along bases of parapets, walls and skylights.
- .7 Ensure continuity of air / vapour seal at all changes in direction.
- .8 Install base ply flashing with Brush Grade Mastic, Ecomastic or Sheeting Bond extending onto roof membrane a minimum of 150 mm (6") and terminating a minimum of 200 mm (8") above roof membrane.
- .9 Install cap ply membrane, lapping sides 75 mm (3") and lapping ends 150 mm (6"). Stagger end laps 300 mm (12") and offset cap ply end laps with base ply laps a minimum of 300 mm (12").
- .10 Dry roll each ply to ensure proper alignment, prior to adhering with adhesive.
- .11 Immediately embed each ply in uniform applications of adhesive, spray or brush applied at 0.8 litre per square metre (2 gallons / 100 sq ft).
- .12 Install cap ply flashing with Brush Grade Mastic, Ecomastic or Sheeting Bond extending onto roof membrane a minimum 200 mm (8") and terminating a minimum of 200 mm (8") above roof membrane.
- .13 Immediately mechanically fasten 2 ply flashing membrane 200-300 mm (8-12") on centre, along outside fascia and along upper edge of wall flashing.
Manufacturer:TREMCO CANADA
Contact Address: See Membership List in Section 1
Product Group: MODIFIED BITUMEN ROOFING SYSTEM
- (Cold Process)
1.2 EXPOSED MEMBRANE, INSULATED
NOTE: Only components or products listed here and in the RGC Accepted Materials List may be used. No substitutes are allowed for guarantee purposes.
ROOF ASSEMBLY | ||
Components | Options | Comments or Cautions |
Roof Deck | Wood / Plywood | Prime surfaces to be adhered with cold applied adhesive. Tape plywood joints. Wood decks require a levelling underlay. |
Concrete | ||
Steel | ||
Thermal Barrier | Gypsum | Minimum 12.7 mm (1/2") may be required between steel deck and a roof system using combustible insulations (See National Building Code). |
Vapour Barrier | Tremco Vapour Retarder | Adhere with Tremco Insulation Adhesive or Fas’N’Free Adhesive. The requirement for a vapour retarder is determined by the design authority. |
Composite Ply | ||
Insulation | Glass Fibre | Asphalt coated fibreboard is required over all insulations. Base course of polystyrene and one layer of fibreboard must be mechanically fastened. A second (asphalt coated) overlay can be adhered with Tremco Insulation Adhesive or Tremco Fas’N’Free Adhesive. |
Polyisocyanurate | ||
Polystyrene | ||
Wood fibreboard | ||
MEMBRANE | ||
Roof Membrane | POWERply 2PM Base | Install both POWERply 2PM and POWERply 3PM plies at the rate of 0.8 litres / square metre (2 gallons / sq) per ply. |
POWERply 3PM | ||
POWERply Rubberized Cold Adhesive or SF Burmastic | ||
Flashings | POWERply 2PM Base | Install both POWERply 2PM and POWERply 3PM plies into Tremco Brush Grade Mastic, Ecomastic or Sheeting Bond. |
POWERply 3PM Cap | ||
Mechanically fasten flashing on walls and over fascia. Install metal counterflashing as specified. |
1.6 Fasteners
Refer to Membrane / Insulation Manufacturer Specifications and RGC Guarantee Standard D1.3.5.4 in this Section concerning insulation fasteners
1.7 Accessories
Click on any of the tabs to the right to view information concerning roof accessories
Click on any of the tabs to the right to view information concerning roof accessories