SBS Roof Systems Standard
SBS Roof Systems Standard
This section contains the Standards, Guiding Principles, Recommendations and reference materials necessary for the design and installation of a roof qualifying for a RoofStar Guarantee.
All relevant Standards for the selection and application of materials necessary to qualify for a RoofStar Guarantee are found in this section. Subsection titles shown in blue indicate links to more relevant material that the reader is advised to consult.
Content in this section is colour-coded according to four classes:
- Guarantee Standards
- Guiding Principles
- Recommendations
- Reference materials
To hide or reveal classes of text, use the buttons at the bottom of the page. Guarantee Standards always remain visible
For definitions of these terms of reference, click here.
1 GENERAL
1.1 Application
- General
- As with all flexible membranes, the quality of the installation is critical to the performance of bituminous and modified bituminous membranes. Although some of the application techniques for these membranes can be similar to those employed in built-up roofing, and the materials can be “familiar”, the differences are critical. It is important that the specifications, details, and installation techniques all conform to the membrane manufacturer's requirements.
One of the major concerns when applying these membranes with hot asphalt is to ensure the asphalt remains hot enough to fuse with the binder of the membrane.The asphalt temperature must conform to the membrane manufacturer's minimum application temperature and minimum +205°C (+400°F) as required by RGC Guarantee Standards. Asphalt should not be mopped more than 1 m (3') preceding the roll as it has been demonstrated that the temperature of mopped asphalt drops sharply once mopped out (see Section 3.9.1.2).In addition to asphalt temperature, particular attention should be paid to slope limitations, fastening requirements, type of asphalt, the amount of asphalt used, and membrane flashing requirements when using hot asphalt.Some manufacturers may require “torched” membrane flashings to ensure a proper bond and prevent problems with slippage or asphalt running down the vertical and collecting at the cant. Slippage can also be a problem when an excessive amount of asphalt is used. Only enough asphalt to meet the adhesive requirements is needed. The mopping asphalt has a lower softening point than the bitumen in the membrane and may result in asphalt running and slippage problems.
- Torch-applied
- The major concern when installing “torch-on” membranes is an obvious one: SAFETY. This is discussed in detail in Section 5.0.1 Safety Precautions - Torching. In addition to safety, it is essential that the membrane be fully and evenly bonded to the substrate. As the roll is installed, the roofer must ensure the full width of the roll is melted and the preceding roll's side lap is preheated. A small “wave” or “bead” of melted bitumen in front of the roll usually indicates sufficient heat. Special attention to seams is required.
- The polyester fabric used as reinforcing in many thermofusible (“torch on”) membranes is subject to dimensional changes at high temperatures. Care must be exercised by the applicator not to over-torch or over-heat membranes. Membranes must be designed and manufactured specifically for torch applications.It is recommended that the cap sheet installation immediately follow base sheet installation in all cases. However, when it may be necessary to delay the installation of the cap sheet due to weather, project scheduling or the like, then the following criteria must be considered:
- ANY delay in the installation of a cap sheet will result in the requirement for a special inspection and thorough cleaning of the base sheet. The inspection is for mechanical damage from traffic or trades and cleaning is necessary to ensure good adhesion; this must be done to the satisfaction of the roofing contractor.
- Base sheets which are either sanded, glaze coated or thermofusible can be exposed for up to six months. It must be recognized that an exposed base sheet is vulnerable to mechanical damage and construction dirt. The base sheet should be well protected by carefully placed and maintained protection panels (plywood for example). This protection would be supplied, installed and removed by someone other than the roofing contractor.
- Consult manufacturer(s) for specific construction details and specifications.
- Cold-applied
- Hot-mopped
- MODIFIED BITUMEN MEMBRANES IN HOT MOPPED ASPHALT
- The design authority should recognize that the appearance of wrinkling and ridging in modified bitumen cap sheets applied in hot asphalt may be generic to certain manufacturers of this system, and particularly when attempted in cooler temperatures. Although some manufacturers' literature suggests application may take place in temperatures as low as -25°C (-13°F), there are many subsequent limitations, the variables of which may result occasionally in severe wrinkling or ridging of the cap sheet as well as potentially poor adhesion.
- RGC recommends that, in order to minimize the potential for wrinkling and ridging, the use of mopped cap sheets not be considered or specified when ambient temperatures (including wind chill) may go below +5°C (+41°F).
- Many factors affect the behaviour of the finished prefabricated sheets including:
- The quality of the binder (waterproofing agent).
- The choice of carrier including suppliers of fibreglass, polyester, or a combination of the two.
- Saturation of the carrier.
- Engineering of the sheet (composition and placement of the components within the sheet).
- Quality control of the manufacturer.
- Expertise of the manufacturer's personnel (including field representation).
- Recommendations as to what is required for a completed system and the recommended application procedure.
- Installation in the field by a competent contractor.
- The designer's role in choosing the product(s) which satisfy each previous item described.
- The wrinkles or ridges are usually considered an aesthetic problem only, but may occasionally result in fishmouthing and intermittent bonding of the cap sheet. Both of these deficiencies affect the performance of the membrane.
- RGC recommends the use of torch applied thermofusible cap sheets in 2-ply modified bitumen systems in all cases, but particularly if roofing must be carried out in cool or cold weather. Appropriate safety precautions regarding torching must be addressed.
- Occasionally some mopped systems, particularly with heavy cap sheets, have exhibited a propensity for membrane slippage, frequently on insulated systems where there is a combination of slope, heavy inter-ply mopping and lack of mechanical fastening (back nailing) of sheets.(See Section 2.1.3, C5.3 for mechanical fastening requirements and slope limitations). NOTE: copy this reference into the bullet here
- It is also common for mopped systems to exhibit some asphalt bleed-out at the seams. Minimal or reasonable bleed-out is to be expected and is an aesthetic problem which may be minimized by the embedment of matching granules. Bleed-out which oxidizes and alligators with time does not normally affect the waterproofing efficiency of the roof.
1.2 Roof Slope
All new construction roofs must have positive slope to drain. Definition of roof slope is provided in Section (reference here).
NOTE: add wording to the effect that crickets and saddles will not necessarily eliminate minor ponding.
For single-ply SBS roof systems, a minimum slope 1:15 (3/4" in 12")is required. Any roof areas less than 1:15 (3/4" in 12") require 2 ply membrane assemblies.
- SUGGESTED REVISION
- All newly constructed roofs must have positive slope to drain.
- In re-roof applications, when utilizing 2 ply modified asphalt membranes, there is no requirement for slope to drain. However, a minimum slope of 1:50 (l/4" in 12") is strongly recommended for any low-slope roof, and should provide positive slope to drains.
- For single-ply roof systems, a minimum slope 1:15 (3/4" in 12") is required. Any roof areas sloped less than 1:15 (3/4" in 12") require 2 ply membrane assemblies.
- Positive slope in this Manual means a slope that drains water sufficiently so that no standing water remains on the deck within a reasonable amount of time after rainfall stops, during days with conditions that permit evaporation. A roof is said to have positive slope even if standing water remains in drain wells for a longer period after a rainfall stops; drain wells are designed to collect water and provide a flat surface for the installation of roof drains.
- Slope can be provided by sloping the deck, or using tapered insulation boards of insulating fill (insulating fill is rarely used in B.C.).
- Crickets and saddles should be employed between drains where the design slope of the roof is less than 1:50 (1/4" in 12"), where the roof deck is uneven and ponding may occur, or simply to assist the movement of water to drains.
1.3 Recovery or Retrofitting
Retrotting over existing membrane is permitted only in specific circumstances and only when approved in writing by RGC and the membrane manufacturer.
NOTE: consider adding guiding principles for recovering
1.4 Tying Into Existing Roofing
Where a new roof is tied-in to an existing roof, the two areas must be isolated and separated by a curb joint properly attached to the structure and properly flashed. If job conditions do not allow for a curb joint, written permission from RGC to eliminate curb joints must be obtained and a positive water cut-off must be installed to the deck to isolate the existing roof from the new roof.
NOTE: add guiding principles to expand on this part
NOTE: add cross-reference to section on The Guarantee Program, that qualifies what falls within the Guarantee Program and what doesn't, i.e. modifications after the guaranteed project has been completed.
2 MATERIALS
All roofing components must be supplied or accepted by the membrane manufacturer and must be acceptable to the RoofStar Guarantee Program. A listing is published in this manual (see link above).
All materials must be protected from weather by properly stacking above ground or roof surface and in factory packaging or other adequate covering, approved or recommended by the manufacturer, until applied. All installed roofing materials that are susceptible to moisture damage must be made watertight by the end of each work day.
3 SUBSTRATES - DECK OVERLAY BOARD and WALL SHEATHING
3.1 Roof Decks
The roof deck must be designed to serve two major functions:
- As a structural component to transfer the weight of live and dead loads to supporting members. Live loads include construction equipment and workers, rain, snow, and ice. Dead loads include the deck itself, the roofing system, HVAC units and, possibly, landscaping. Most decks must also act as a diaphragm, transmitting wind or seismic lateral forces to the buildings structural framework.
- As a suitable substrate to which the roof membrane or roof system is attached.
The deck surface must be suitable for applying the roof system materials. Prior to the application of the roof system,the deck must be a suitable substrate, that it is smooth, straight, and free of "humps" or depressions. These can counteract any sloped insulation systems installed by the roofing contractor and cause ponding. On new construction projects, this is usually provided by the general contractor with review by the design authority and/or the building authority having jurisdiction.
In addition thereof, the deck must satisfy several other requirements as follows:
- For low slope (membrane roof or waterproofing systems) it should provide positive slope to drain [required for a Five (5) or Ten (10) year RoofStar Guarantee for new construction and for organic felt membrane systems when re-roofing]. Positive slope to drain is attained when no standing water remains on the deck within a reasonable amount of time after rainfall stops during days with conditions that permit evaporation. Where required, crickets and saddles should be provided to assist drainage. Slope can be provided by sloping the deck, or using tapered insulation boards or insulating fill (insulating fill is rarely used in B.C.). Tapered slope insulation products can only be used to provide slope if any differences from level in the roof deck are less than the percentage of slope provided by the insulation. A minimum slope of 1:50 (1/4" in 12") is strongly recommended. The exception is often drain wells that are designed to collect water and provide a flat surface for the installation of roof drains. Therefore, standing water may remain in drain wells for a longer period of time after a rainfall stops.
- It should be dimensionally stable and capable of accommodating roof system component movement.* Deck deflections should be limited to 1/240 of the total span, but must conform to the Building Code. For plywood decks, RGC limits the allowable deck deflection to 1/360 of the total span to prevent differential edge movement. Concentrated, non-uniform construction loads should be considered during design. Drains should be located at points of maximum deflection whenever possible, not over columns or bearing walls. Building settlement can often cause slopes to change and low spots to appear on the roof surface.
Conduit applied on top of roof deck surfaces of new construction projects is not acceptable. If conduit is present on the decks of re-roofing projects, the membrane substrate must be made smooth and even to the satisfaction of the inspection agency. The last layer of insulation shall be over the top of the conduit. Detailed as-built drawings should be made to prevent conduit damage and safety risks to roofers, should the roof require replacement at a future date.
Prior to the commencement of roofing, any curbs, cants and blocking that are to be installed by others, should be in place.
- Concrete (Expand to read)
- Steel (Expand to read)
- Wood (Expand to read)
- SPECIAL CIRCUMSTANCES
- Electrical Conduit
- Conduit, EMT, cable and/or piping applied on the top of roof deck surfaces shall not be acceptable on new construction projects.
- If conduit is present on decks in re-roofing projects, the deck must be made smooth and even to the satisfaction of the accepted roof inspection firm. The upper layer of insulation must cover the conduit, EMT, cable and/or piping.
3.2 Wall Sheathing
- Wall Sheathing: Perimeter Requirements (EDITED for format and content)
- Regardless of the substrate to which roof membranes are applied, installation of roof membrane to the surface must be governed by the membrane manufacturer's requirements for that substrate.
- Wall Sheathing: Gypsum Sheathing
- Gypsum boards on vertical surfaces must be RGC Accepted overlay boards with water resistant properties.
- Gypsum Sheathing: Walls Supporting Roof Deck
- In combustible construction, or where permitted by the Building Code in non-combustible construction, all concrete or masonry parapets or walls which do not provide a smooth, clean, dry surface for membrane adhesion or are to be applied with oxidized asphalt as the adhesive must be sheathed with a minimum 15.9 mm (5/8") treated plywood, or 9.5 mm (3/8") reinforced cement board that conforms to ASTM C1325-04 mechanically attached to the wall. The plywood is to extend either a minimum of 200 mm (8") above membrane surfacing, to the bottom of the reglet, or, if required by the type of membrane, to the full height of the parapet.
- Gypsum Sheathing: Non-Supporting Walls
- Where permitted by the Building Code, all concrete or masonry parapets or walls to which roofing is to be applied must be sheathed with minimum 15.9 mm (5/8") plywood or 9.5 mm (3/8") reinforced cement board that conforms to ASTM C1325-04 solidly attached to the roof deck with adequately treated blocking. Compressible insulation is to be installed between the sheathing and the wall. Coping and / or counter flashing is to be installed. See construction details Sections (Reference needed). The plywood is to extend either a minimum of 200 mm (8") above membrane surfacing or, if required by the type of membrane, to the full height of the parapet or wall. This item is supplied and installed by others unless specified otherwise.
4 VAPOUR RETARDERS
5 INSULATION
5.1 General
Only RGC Accepted insulations, specifically listed by membrane manufacturers in the RPM as acceptable for use with their modified bituminous loose laid, or mechanically attached base sheets, may be used without an overlay board in the RGC Guarantee Program.
5.2 Layering
Multi Layering: All square edge flat format insulation boards greater than 67.5mm (2.7”) in thickness shall be installed in multiple layers. Multi layering of plastic foam insulation is required for all adhered, mechanically attached, and ballasted low slope roof assemblies. In addition, all slope format plastic foam insulation boards greater than 150mm (6”) in thickness shall be installed in multiple staggered layers or alternatively, be installed under two (2)offset/staggered layers of RGC accepted insulation overlay boards.
Insulation board joints are to be offset or staggered 300 mm (12") from adjacent layers and rows.
- A minus offset tolerance of 50 mm (2") maximum will be permitted to compensate for variance in manufactured tolerance of differing insulation board widths and lengths. The exception is sloped insulation boards that are generally installed soldiered fashion to adjacent rows; and the first layer of overlay board over heat sensitive insulation to facilitate joint taping.
5.3 Nailing Strips
Required on Slopes exceeding 1:12 [1" in 12"]) Where the total insulation thickness on nailable decks exceeds 25 mm (1"), nailing strips shall be mandatory on all insulated exposed membrane roofs utilizing bitumen as an adhesive and / or waterproofing medium (BUR, single or multi-ply modified bitumen or oxidized asphalt sheet systems (mop or torch applied base sheets,non-conventional felts, etc.) and will be supplied and installed by the roofing contractor. These nailers should be nominal 89 mm (3- 1/2") wide and of a thickness equal to that of the primary insulation. Spacing of these nailers will not exceed four feet for horizontal application and two feet for vertical application.Fasteners for attachment of wood nailers shall be two minimum #12 non-corrosive exterior screws spaced a maximum of 400mm (16”) o/c. Attachment screws shall be embedded into support media a minimum of 37.7mm (1.5”) at all nailing strip fastening points. Nailers are to be covered by one layer of accepted overlay board.Fasteners used for attaching membranes to nailing strips(back nailing) shall be membrane manufacturer’s approved screws with plates or nails with a minimum 25 mm(1") head size. Spacing of fasteners or nails on nailing strips shall not exceed 300 mm (12") o/c for horizontal applications and 600 mm (24") o/c for vertical applications.Where deck nailing strips are required to secure roofing nailing or insulation nailing strips (e.g. in concrete decks), deck nailing strips shall be supplied and installed by others.
5.4 Mechanical Fastening
- Minimum Screw and Plate Fasteners
- Minimum fasteners using Screws and Plastic or Steel Stress Plates: (see Section 3.8.5.2)
Insulation Board Size Field Perimeter Corner 600 mm x 1200 mm (2'x4') 4 4 5 600 mm x 2400 mm (2'x8') 5 6 8 900 mm x 1200 mm (3'x4') 4 6 7 1200 mm x 1200 mm (4'x4') 5 6 8 1200 mm x 1800 mm (4'x6') 6 8 12 1200 mm x 2400 mm (4'x8') 8 12 15
- Minimum Nail Fasteners
- Minimum fasteners using Accepted Nails (Wood Decks Only): (see Section 3.8.5.2)
Insulation Board Size Field Perimeter Corner 600 mm x 1200 mm (2'x4') 5 5 6 600 mm x 2400 mm (2'x8') 8 10 12 900 mm x 1200 mm (3'x4') 6 8 10 1200 mm x 1200 mm (4'x4') 6 8 10 1200 mm x 1800 mm (4'x6') 8 10 14 1200 mm x 2400 mm (4'x8') 12 16 18
When using multiple layers of plastic foam insulation the layers shall be mechanically fastened, whenever possible, as if they are a single layer. Alternately, when the use of mechanical fasteners is not feasible, or multiple layered assemblies require mechanical fastening of the base layer only, or decks are constructed of non-nailable materials (concrete,) polyurethane foam adhesives may be utilized to adhere insulation layers to one another, to other insulations, or substrates. Only polyurethane foam adhesives that are specifically listed as acceptable by the insulation manufacturer may be used. Extruded polystyrene insulation must have planed faces (removal of smooth surface) when adhered with polyurethane foam adhesive.
Mechanically attached insulated membrane systems may be fastened according to manufacturer’s tested specifications complying with CSA A123.21-10 or a FM 1-90 assembly wind rating and when accepted by RGC and conforming to A4.6. Factory Mutual adhered assemblies require the initial layer to be mechanically fastened over a steel deck.
The upper layer or overlay in a multiple-layer insulation application does not require mechanical fastening.If mechanical fastening to concrete decking is required proprietary concrete fasteners and plates must be used.
Acceptable nail types: Shank-and-head or head-plate nails with minimum 25 mm (1")nominal head size. Head-plate nails with solidly attached plate to ensure plate cannot slide down on shank.
Nailing is only permitted on wood decks and where insulation thickness does not exceed 50 mm (2"). Nails with a minimum 25 mm (1") head size or greater are required for insulation and overlay boards fastened to wood decks. Nails to be placed a maximum 600 mm (24") o/c in each direction and be of sufficient length to penetrate the underlying sheathing a minimum of 20 mm (3/4") or in the case of plywood, completely through the sheathing.
When insulation and or cover boards are installed under mechanically fastened membrane systems the membrane manufacturer’s tested and approved fastener layout patterns shall be followed. In addition, the minimum number of fasteners with plates for insulation and or cover boards, under mechanically fastened membranes, shall be six (6) fasteners for 1200mm x 2400mm (4ft. x 8ft,) board sizes and four (4) fasteners for all other smaller board sizes.
For all adhered asphaltic membranes, ie: hot asphalt, torch welded, or cold adhesive applied roof assemblies: Heat Sensitive Insulation: On all heat sensitive insulations (polystyrene; extruded and expanded), an overlay consisting of two layers of acceptable cover board is to be installed when using hot asphalt as an adhesive, or where the cover board is less than 1/2" in thickness on torch applied assemblies.
Two layer system: Fasten the first layer of cover board, offsetting the joints from those of the insulation. Tape the joints before applying the second layer, offsetting the joints from both layers below. Alternatively, all layers of cover board and insulation may be fastened as a group.
Single layer system: Flame protection under or over the cover board is required. Seal over all board joints and wall transitions with membrane manufacturer's approved self-adhered membrane tape. Alternatively, a full layer of minimum No. 25 asphalt coated fiberglass base sheet conforming to CAN/CSA-A123.16-04 (R2009), Type II or No. 30 non-perforated felt conforming to CSA A123.3-05 (R2010) may be used under the cover board.
Composite board insulations with factory applied base sheets that utilize self-adhering seams for flame protection, are mechanically attached over decks listed by the membrane manufacturer, and specifically accepted by RGC, may be installed as a single layer overlay board over heat sensitive insulations.
Minimum Fasteners for Overlay Boards are:
- 1200 mm x 2400 mm (4' x 8')
Using: Field Perimeter Corner Screws and Plastic or Steel Stress Plates 8 12 15 Accepted Nails (Wood Deck Only) 12 16 18 Fastener layout patterns and other board dimensions (See Section 3.8.5.2)
5.5 Application to Steel Decks
When installing insulation or thermal barriers to steel decks, all edges of the first layer of insulation or thermal barrier shall be fully or intermittently supported by the deck. Mechanical fasteners must penetrate steel decks a minimum of 20mm (3/4") and must be located in the top flutes only. The minimum thickness of insulation directly over fluted steel decks shall be a minimum of one-half the nominal flute width. Additionally, the minimum allowable thickness of expanded polystyrene or unfaced glass fibre insulation shall be 38 mm (1-1/2"), and the minimum thickness for extruded polystyrene, faced glass fibre, faced polyisocyanurate, etc. shall be 25 mm (1").(For loose laid ballasted systems, see Section reference needed)
5.6 Adhering Insulation
When foam plastic insulation is adhered (with hot asphalt or compatible adhesive) in a roof assembly, the insulation board size shall be a maximum 1200 mm (4') in any direction.
Only RGC accepted overlay boards may be installed by the back mop and flop application method over heat sensitive foam plastic insulation boards. Heat insensitive insulation boards, (e.g. Polyisocyanurate) are not permitted to be installed with this method.
Asphalt or paraffin-impregnated coated fibreboard roof insulation, used as an insulation overlay board must be asphalt-coated on the top and bottom surface (minimum coated two-sides) when adhered (in a roof assembly) with hot asphalt or asphaltic based adhesive.
Proprietary adhesive applied insulation/overlay board membrane systems accepted and installed in the RoofStar Guarantee Program shall conform to the CSA A123.21-10 Standard test method for the dynamic wind uplift resistance of adhesive attached membrane roofing systems and/or the Factory Mutual I-90 Listing for adhesive attached assemblies.
The roof system must be as per the complete tested assembly and a calculation for the building wind load requirements using the Wind-RCI calculator or RoofNav as applicable be submitted with project documents.
5.7 Polyisocyanurate Insulation
Only polyisocyanurate insulation with non-organic facers(e.g. fibreglass) are acceptable for use in the RGC guarantee program. In addition, manufacturers’ product identification labels are required for all Polyisocyanurate insulation packaging and the date of manufacture must be provided on all product labels.
6 INSULATION OVERLAY BOARD
6.1 General
RGC accepted insulation overlay boards shall be installed over all plastic foam insulations (EPS, XEPS, Polyisocyanurate) on all adhered low slope roofing systems. When heat sensitive insulations (EPS,XEPS) are used with heat welded membrane seams an accepted overlay board must be installed. Fibreboard shall not be used with flame welded seams.
6.2 Layering
Insulation and overlay board joints are to be offset/staggered 300 mm (12") from adjacent layers and rows. The uppermost layer of [insulation or] overlay board directly below membranes shall have joints that are offset/staggered from adjacent layers and rows.
6.3 Mechanical Fastening
Possible Wording: Refer to C5.c in this Manual for RoofStar Guarantee requirements for the application of mechanical fasteners, as they pertain to both insulation and overlay board applications.
6.4 Using Adhesives
For adhered asphaltic membranes overlay board is required over all insulations.
(QUESTION: Is the following excerpt relevant to the SBS Section?)
Adhered Systems For all adhered asphaltic membranes, ie: hot asphalt, torch welded, or cold adhesive applied roof assemblies: Heat Sensitive Insulation: On all heat sensitive insulations (polystyrene, extruded, and expanded), an overlay consisting of two layers of acceptable cover board is to be used when using hot asphalt as an adhesive, or where the cover board is less than 1/2" in thickness on torch applied assemblies. Two layer system: Back mop and flop first layer of overlay board for hot asphalt adhered systems, or use manufacturers accepted proprietary adhesives per published directions, offsetting the joints from those of the insulation. Then tape joints and install second layer offsetting the joints from those of the insulation. Then tape joints and install second layer offsetting the joints from those of the layer below. Alternatively, the membrane manufacturer's proprietary insulation adhesives may be used to adhere accepted cover boards and insulations. Single layer system: Flame protection over the cover board is required. Install the insulation and cover board with the proprietary accepted adhesive. Seal over all cover board joints and wall transitions with the membrane manufacturer's proprietary self-adhered membrane tape.
Asphalt core overlay boards, [minimum thickness 4.5 mm (3/16") nominal] or insulation and insulation overlay boards specifically designed for torch applications, that are accepted by RGC, mechanically attached with nails with a minimum 25 mm (1") nominal head size placed a minimum of one nail per 0.093 m² (1 sq. ft.) or plates and screws placed a minimum of 0.186 m² (2 sq. ft.). Seal all board joints and wall transitions with membrane manufacturer’s approved self-adhered membrane or tapes.
6.5 Joint Taping
Acceptable materials for taping joints, of hot asphalt, and cold adhesive applied roof assemblies on overlay board, insulation, gypsum board, and primed plywood are minimum 150 mm (6") wide No.15 felt, 150 mm (6") wide Fibreglass roof tape, or 150 mm (6") wide sheathing (membrane breather-type to CAN / CGSB 51.32-M77). The only acceptable methods of hot asphalt installation are by back coating with asphalt, or laying with a back-coating machine expressly intended for the purpose.
For taping joints of asphalt core overlay boards, without poly film surfaces, manufacturers purpose made self-adhered modified bituminous tapes are acceptable for use with hot asphalt, torch welded and cold adhesive applied roof assemblies.
7 MEMBRANES
7.1 General
While the roof is being applied, all membrane openings at eaves, walls, vents, etc. must be sealed to prevent moisture from entering roofing or between plies of stripping.
Cold Weather Membrane Applications In cold weather regions, membrane selection must conform to the membrane manufacturer’s recommendations for January in service design temperature.
Membrane Surfacing and Slope Limitations (Modified Bitumen Membranes): Only factory cap sheets are to be used on slopes exceeding 1:24 (1/2" in 12"). Manufacturers published instructions as to application methods, materials, and slope limitations are to be followed. On slopes less than 1:24 (1/2" in 12"), double pour, modified double pour or alternate modified double pour and gravel surfacing may be used (see Guarantee Standards reference needed).
Both the base sheet and cap sheet in 2-Ply modified bituminous systems must be of modified bitumen materials using the same polymer. For example, if the cap sheet is an SBS modified bitumen sheet, then the base sheet must be an SBS modified bitumen sheet. Oxidized asphalt sheets will be considered as underlay only and must not be counted as one of two plies.
Both the base sheet and cap sheet must be installed in a parallel direction (not at 90° to each other). Manufacturer's printed instructions for overlaps are to be followed.
For the application of 2-ply ungranulated membranes; both the cap sheet and base sheet are to be applied separately. Shingle fashion application (i.e., 50% lap) is not acceptable except where membrane back nailing is required.
All modified bitumen base stripping terminating on vertical surfaces must be mechanically fastened.
Single Ply Modified Bitumen Membrane Systems:
- Membranes used for a single ply modified bituminous membrane system adhered or mechanically fastened shall be a minimum thickness of 3.5 mm on the selvage edge, with a minimum 150 g / meters squared polyester or equal strength polyester-fibreglass combination reinforcement.
- Torch applied membrane applications require a deck separation sheet of a minimum No. 40 asphalt coated glass base sheet or torchable overlay board. Direct torch application to wood surfaces is not permitted.
- At roof slope transitions locations where slopes of less than 1:15 (3/4" in 12") meet steeper slopes a two ply membrane assembly must be carried 900 mm (36") beyond the lower sloped roof transition point.
Membrane Lap Preparation for Modified Bitumen Roof Systems:
- Granules are to be embedded prior to forming laps on all torch applied modified bituminous cap sheets.
- Membrane end lap corners must be cut on a bias (clipped or trimmed on an angle) prior to forming laps on all torch applied modified bituminous membrane roof systems.
7.2 Mechanically Attached
On all adhered flexible membrane roof slopes that exceed 1:24 (1/2" in 12"), the manufacturer's published instructions are to be followed regarding mechanical fastening and/or back nailing of sheets, and the size and direction of sheet application to the direction of roof slope.
All mechanically fastened flexible membrane systems installed under RoofStar guarantee shall conform to the CSA A123.21-10 Standard test method for the dynamic wind uplift resistance of mechanically attached membrane roofing systems and/or the Factory Mutual I-90 Listing for mechanically attached assemblies.
- Mechanically Attached Base Sheet
- Cover wood surfaces with a minimum No. 40 asphalt coated fibreglass base sheet conforming to CAN / CSA – A123.16 – M88 (R1996), Type II or manufacturers’ accepted base sheets of equal or greater weight and reinforcement. Attachment of base sheets shall be a minimum of one nail, with a minimum 25mm (1") nominal head size, per 0.093 m2 (1 sq. ft.), or one plate and screw per 0.186 m2 (2 sq. ft). Lap base sheet end laps minimum 150 mm (6"), mechanically fix laps at 100 mm (4") o/c and seal all corner details with membrane manufacturers’ approved self adhered SBS membrane or tape. Wood surfaces must be “dry mop” dry, no pooling or standing water permitted. Metal base flashing is required on all vertical surfaces, walls, curbs, etc., that are 200 mm (8") or greater in height above the finished roof surface, when the mechanically attached base sheet method is used.
- Application to Wood Decks
- Direct torch (open flame) to wood surfaces is NOT permitted. All wood surfaces, decks, walls, blocking, cants, etc., MUST be protected from torch (open flame) by an acceptable separation or overlay material. Acceptable options include:
- .1 Mechanically Attached Base Sheet – Cover wood surfaces with a minimum No. 40 asphalt coated fibreglass base sheet conforming to CAN / CSA – A123.16 – M88 (R1996), Type II or manufacturers’ accepted base sheets of equal or greater weight and reinforcement. Attachment of base sheets shall be a minimum of one nail, with a minimum 25mm (1") nominal head size, per 0.093 m2 (1 sq. ft.), or one plate and screw per 0.186 m2 (2 sq. ft). Lap base sheet end laps minimum 150 mm (6"), mechanically fix laps at 100 mm (4") o/c and seal all corner details with membrane manufacturers’ approved self adhered SBS membrane or tape. Wood surfaces must be “dry mop” dry, no pooling or standing water permitted. Metal base flashing is required on all vertical surfaces, walls, curbs, etc., that are 200 mm (8") or greater in height above the finished roof surface, when the mechanically attached base sheet method is used.
- .2 Asphalt core overlay boards, [minimum thickness 4.5 mm (3/16") nominal] or insulation and insulation overlay boards specifically designed for torch applications, that are accepted by RGC, mechanically attached with nails with a minimum 25 mm (1") nominal head size placed a minimum of one nail per 0.093 m² (1 sq. ft.) or plates and screws placed a minimum of 0.186 m² (2 sq. ft.). Seal all board joints and wall transitions with membrane manufacturer’s approved self-adhered membrane or tapes. Alternatively a mechanically attached minimum No. 25 asphalt coated fibreglass base sheet conforming to CAN / CSA – A123.16 – M88 (R1996), Type II or No. 30 non-perforated felt conforming to CSA A123.3-M may be used prior to installing asphalt core overlay boards on wood decks. Metal wall base flashing is optional with these application methods. Wood surfaces must be “dry mop” dry, no pooling or standing water permitted.
- .3 A reverse lap application method for base sheet and base sheet flashing (stripping), at roof up stand transitions, is permitted when self-adhered base sheet flashing is used as flame protection for wood surfaces. Use of the reverse lap method must be an acceptable application method to the membrane manufacturer. The self-adhered base sheet must extend a minimum of 150 mm (6") onto the roof surface. The heat welded field membrane must be turned up at the vertical surface a minimum of 100 mm (4") or a heat welded base sheet transition gusset extending 100 mm (4") onto the roof and upstand surfaces be installed.
7.3 Self-Adhesive
Base and cap sheets of all self-adhered and cold adhesive applied roof systems must be installed in the same work day, phased installation of base and cap sheet membranes is not permitted.
RGC accepted self-adhered and cold adhesive applied membranes installed over wood surfaces to manufacturers’ product installation specifications. Self-adhered membranes must not be installed on contaminated wood surfaces. A minimum 9.5 mm (3/8") nominal thick plywood sheeting (overlay) must be installed over all contaminated wood surface (eg. asphalt) to receive self-adhered membranes. Metal wall base flashing is optional with these application methods.
Both the base sheet and cap sheet membrane must be competed in the same work day on all modified bituminous self-adhered systems. Specifications and manufacturers written application instructions must be strictly followed. Phased installation of membranes is not permitted.
Self-adhesive membranes must only be installed when ambient temperature meets or exceeds the manufacturer’s printed product installation temperatures. All self-adhesive field membranes must be fully rolled with a manufacturer’s accepted roller that is a minimum 34.2 kg (75 lbs.) or greater and provides an evenly dispersed weight. All flashing (stripping) membrane must be hand rolled with a membrane manufacturer’s accepted roller.
7.4 Cold-applied (Adhered)
As stated earlier, Base and cap sheets of all self-adhered and cold adhesive applied roof systems must be installed in the same work day, phased installation of base and cap sheet membranes is not permitted.
Both the base sheet and cap sheet membrane must be completed in the same work day on all adhesive applied modified bituminous systems. Specifications and manufacturers’ written application instructions must be strictly followed. Phased installation of membranes is not permitted.
Self-adhered membranes must not be installed on contaminated wood surfaces. A minimum 9.5 mm (3/8") nominal thick plywood sheeting (overlay) must be installed over all contaminated wood surface (eg. asphalt) to receive self-adhered membranes.
7.5 Protected and Modified Protected Membranes
On all protected and modified protected membrane roofing projects, a filter mat of approved material is to be properly installed between gravel ballast and insulation. The filter mat is required under pre-cast pavers that are used as ballast or walkways.
Insulation, which is bonded or mopped directly to the roof membrane, is not acceptable.
Concrete Ballast, Poured-in-place concrete or concrete topping as ballast or traffic topping is not permitted in the roof guarantee programs (see section 2.1.5 Waterproofing Membrane Systems). Only ballast, which permits easy or reasonable access to the membrane, is acceptable.
Gravel Ballast: Protected Membrane and Ballasted Membrane (EPDM, TPO, PVC, etc.) Shall be clean, washed, round or crushed stone, falling within the following gradations: 35 mm (1-1/2") - 100 % Passing 25 mm (1") 70 - 100 % Passing 20 mm (3/4") 5 - 20 % Passing 12.5 mm (1/2") 0 - 6 % Passing 5 mm (3/16") 0 - 2 % Passing Any variance to the above must be accepted by the owner or the owner's representative and be confirmed in writing.
Pedestals: Installation of proprietary (purpose-made) pedestals, with integral spacer ribs for uniform spacing of pavers, or an accepted drainage layer designed to provide vertical separation between pre-cast pavers and substrate or other underlying materials, is mandatory. The use of proprietary drainage boards or pea gravel with filter fabric to provide drainage for unit masonry products (bricks, stone, etc.), is required.8 ROOFTOP GARDENS, PLANTERS & WALKWAYS
8.1 General
SBS Modified Bituminous membranes used on Landscaped and Vegetated roofing systems shall consist of two plies and the top ply (cap) must be a minimum thickness of 3.7 mm on the selvage edge, with a minimum 180g / meters squared polyester or equal strength combination reinforcement. Thermoset and Thermo Plastic (EPDM, TPO, PVC) single ply membranes used for Landscaped and Vegetated roofing systems shall be fully adhered and a minimum thickness of 1.5mm (0.060").
Membrane Protection: Protection for roofing membranes is required during the installation and maintenance of landscaping, extensive and intensive vegetated (green) roofing installations. The minimum membrane protection must be installed by the roofing or waterproofing contractor and shall be 3 mm (1/8") asphalt core protection board or 25 mm (1") minimum extruded polystyrene insulation plus filter mat, root intrusion barrier, and drainage layer. Tightly butt all protection and insulation boards, overlap all filter mat seams and seal all laps of roof intrusion barriers to RGC Guarantee Standards and manufacturer’s installation instructions.
8.2 Root Barriers & Drainage
Proprietary root intrusion barriers must be acceptable to the roof membrane manufacturer and appropriate for the vegetation system installed. Polyethylene or polypropylene sheeting used as a root barrier shall be a minimum thickness of .2mm (8mils). Root Barriers shall be sheets or boards installed in a continuous plane above the roof membrane, carried up the inside of soil retention perimeters (separation zones), and must be installed with sealed laps and seams as per manufacturer's instructions.
A drainage layer is required. Specialized proprietary drainage products must be acceptable to the membrane manufacturer.
Separation Zones that are free of growing medium and vegetation are required around all roof perimeters, up-stands, drains, penetrations, mechanical equipment, expansion joints, etc. Zones must be a minimum of 300 mm (12”) wide and constructed with curbs or other physical barriers that separate and facilitate drainage. Physical barriers must be placed above the membrane protection layers and must not be attached through or penetrate the roof membrane.
8.3 Planter Design & Waterproofing
8.4 Flood Testing
8.5 Overburdens
In the case of Intensive Green Roofs (roof top gardens), and Landscaped Roofs with soil thickness in excess of 200 mm (8"), where access to the roofing membrane may be difficult, the removal and replacement of soil and plants to access the membrane to investigate or repair leaks in the membrane is the responsibility of others, and such access shall be paid by others. In addition, the removal and replacement of plants, irrigation lines or equipment, electrical lines, landscape and decorative features such as concrete pads, statues, planters, large rocks, etc., to investigate or repair leaks in the membrane is also the responsibility of others, and such access shall be provided and or paid for by others.
Structural planters that incorporate pre-curb or start-up curbs for walls that are completely sealed with membrane and are a minimum of 100 mm (4") in height, as detailed in Section 5 & 9 Construction Drawings, qualify for RGC Guarantee coverage. Waterproofing liners in planters with structural walls, concrete curb or other materials, that do not incorporate pre-curbs shall be isolated and separated from the guaranteed roofing membrane and are specifically not accepted under the RGC guarantee.8.6 Walkways and Warning Zones
9 PERIMETER FLASHINGS: MEMBRANES
9.1 General
Membrane flashing (stripping) details (with the exception of low parapets, cant strip edges and RGC accepted door sill details) must be designed to provide a minimum 200 mm (8") sealed height above the finished roof surfacing. Surfacing is defined as the top of the roofing assembly, be it membrane, ballast or growing medium (soil). All membrane flashing (stripping) terminating on a vertical surface must be mechanically fastened.
Curbed openings (HVAC, skylights, etc.) must be a minimum height of 200 mm (8") and have at least one ply of membrane flashing (stripping) carried to the inside edge of the curb, or up under the built-in counter-flashing of pre-manufactured metal curbs (i.e. roof scuttles or HVAC) (see Detail Reference here).
Parapet walls may be less than 200 mm (8") in height, but not less than 87.7 mm (3½") in height, refer to RGC Guarantee Standard A6.10.3 (see Details Section 10.3.2).
All cant edge and parapet wall details must have membrane flashing (stripping) that overlaps the exterior finish (i.e. wall cladding) by a minimum of 50 mm (2"). On high parapet walls, that are completely flashed with metal, where membrane flashing (stripping) is terminated part way up the wall the remainder of the parapet must be covered with a flashing underlay of a minimum 40 mils or 1 mm (.040") self-adhered modified bitumen membrane. No. 15 Felt is not acceptable (see Detail Section 10.3.1).
All membrane flashing (stripping) terminating at cladded (i.e. stucco, siding, etc.) walls must lap under the sheathing membrane and cladding by minimum of 75 mm (3").
All membrane flashing (stripping) terminating under a reglet must be sealed to the wall with a compatible mastic (see Detail Section 10.3.3). Where a parapet, cant or separation / expansion joint detail intersects with a higher wall; the membrane flashing (stripping) must be sealed by gussets (membrane saddles) that are formed to protect the inside and outside corners (see Detail Section 10.3.1).
A reverse lap application method for base sheet and base sheet flashing (stripping), at roof up stand transitions, is permitted when self-adhered base sheet flashing is used as flame protection for wood surfaces. Use of the reverse lap method must be an acceptable application method to the membrane manufacturer.
If no published instructions are available, specific instructions in writing from the manufacturer must be obtained and filed with RGC before project start-up.
The roof system must be as per the complete tested assembly and a calculation for the building wind load requirements using the Wind-RCI calculator or Roofnav www.roofnav.comas applicable be submitted with project documents.9.2 Cant Strips
Wood: Cant strips are only required as recommended by the membrane manufacturer. The use of hemlock lumber for construction of cant strips and related blocking is not acceptable.
Fibre Cants: Only fibre cants manufactured from non-combustible materials i.e.: perlitic or fire-resistant fibreboard are acceptable for use on roof systems with torch applied membranes.
The self-adhered base sheet must extend a minimum of 150 mm (6") onto the roof surface. The heat welded field membrane must be turned up at the vertical surface a minimum of 100 mm (4") or a heat welded base sheet transition gusset extending 100 mm (4") onto the roof and upstand surfaces be installed.
Membrane gussets must be installed to all inside and outside corners.
Modified Bituminous Base Sheet pre-stripping ply required at all perimeters, upstands and penetrations. Cap sheet stripping is required and must extend 150 mm (6") horizontally and 200 mm (8") vertically from the base of all upstands. All stripping terminating on vertical surfaces must be mechanically fastened.
9.3 Expansion and Control Joints
Roof Separation Joints (Expansion and Control Joints, etc.) / Equipment Sleepers / Safety Anchor Piers (poured in place pads) that are completely sealed (enveloped) with membrane flashing (stripping) may be less than 200 mm (8") in height but must not be less than 100 mm (4") in height above the finished roof surface.
Manufacturer’s proprietary roof expansion joint systems are acceptable for use when the systems are located a minimum of 200mm (8") above the finished roof surface and are completely sheathed (covered) with sloped metal flashing.
9.4 Door Openings
Door sill membrane flashing (stripping) may be less than 200 mm (8") in height but must not be less than 100 mm (4") above the primary roof membrane and must be installed to comply with the following conditions:
- A metal water stop flashing, formed with pan folded, welded or soldered corners must be mechanically attached to inside of door sill framing or opening and be sealed with membrane flashing (stripping).
- Membrane flashing, (stripping) or metal pan sill flashing must be installed at doorjamb framing or opening to a minimum height of 100 mm (4") above door sill framing or opening, prior to installation of doorjambs and door sills.
- Membrane gussets must be installed at sill corners.
- Metal pan sill flashings or RGC accepted reinforced liquid flashing systems must be installed wherever clearances preclude the use of membrane flashing (stripping) to seal door sill details.
- Slopes must be provided to direct water away from door sill details. (Overhangs are recommended wherever practical).
- Overflow drains in that area must be installed a minimum 25 mm (1") lower in height than adjacent door sills.
9.5 Built-in Membrane Gutters
10 ROOF PENETRATIONS and DRAINS
10.1 General
Flanges - All roof flanges in contact with asphaltic membranes of any type shall be primed both sides with membrane manufacturers approved primer and embedded in a trowel coating of compatible mastic. Flanges are to be a minimum of 100 mm (4") wide.
Lead flanges in contact with asphaltic membranes of any type shall be embedded in a trowel coating of compatible plastic cement. Priming is not required.
All vent plumbing flashings shall be constructed of non-ferrous material.
10.2 Gum Pans (Pitch Pockets)
With the exception of one on-site formed double standing seam corner joint and adjoining lapped flange joint, all flange corners shall be closed and soldered.10.3 Strip-in Flashings
Strip-in Flashings (with membrane material) must be a minimum height of 200 mm (8") above finished roof surfaces. This includes strip-in type flashings for cables and multiple roof penetrations including grouped pipes and or cables must be purpose made roof flashings.
Strip-in vents will not be permitted for use in protected or modified protected membrane roofs. Curb mounting for all venting units and equipment except lead or aluminium jacks is mandatory.
Curbs are to be a minimum 200 mm (8") in height above top of finished surfacing.
Pipes that are higher than standard flashings must have site formed non-bituminous flexible roof membrane storm collars sealed with compatible sealants and stainless steel clamps.
All-purpose made multiple penetration flashings must provide a positive weather seal by use of manufacturer’s proprietary rubber based friction seals, mechanical clamps or gooseneck type design, and be a minimum height of 200 mm (8") above finished roof surfaces
Strip-in type vents are permitted up to 350 mm x 350 mm (14" x 14"), equal to approximately 0.12 meter squared (196 sq. in.) on exposed or conventionally-placed membrane roofs provided the vents are not located in or near a valley and are well drained.Curbs are to be supplied and installed by others.
Metal wall base flashing is optional with these application methods.
Alternate presentation of same information
10.3.1 STRIP-IN FLASHINGS
- must be a minimum height of 200 mm (8") above finished roof surfaces.
- include strip-in type flashings for cables and multiple roof penetrations including grouped pipes and or cables must be purpose made roof flashings.
- must be properly sized to fit pipe penetrations (Alternatively, when pipes are irregular in size, spray foam urethane insulation may be used to fill gaps between pipes and flashings.)
- are permitted only for use with single pipe roof penetrations and must incorporate properly fitted settlement caps.
10.3.2 STRIP-IN TYPE VENTS
- are permitted up to 350 mm x 350 mm (14" x 14"), equal to approximately 0.12 meter squared (196 sq. in.) on exposed or conventionally-placed membrane roofs, provided the vents are not located in or near a valley and are well drained.
- will not be permitted for use in protected or modified protected membrane roofs. Curb mounting for all venting units and equipment except lead or aluminium jacks is mandatory on protected or modified protected membrane roofs.
10.3.3 STRIP-IN CURBS
- are to be a minimum 200 mm (8") in height above top of finished surfacing.
- are to be supplied and installed by others.
All-purpose made multiple penetration flashings must provide a positive weather seal by use of manufacturer’s proprietary rubber based friction seals, mechanical clamps or gooseneck type design, and be a minimum height of 200 mm (8") above finished roof surfaces.
Metal wall base flashing is optional with these application methods.
10.4 Roof Drains and Scuppers
Overflow scuppers shall be installed according to the British Columbia Building Code (BCBC).
Overflow scuppers are required when low doorway or window details are used, see standard A5.6.3
All flange type roof drains shall be constructed of non-ferrous material. Flanged copper drains shall be formed from a minimum weight of 16 oz. sheet copper for external (on outside of walls) drains and 24 oz. sheet copper for internal (inside walls or buildings) drains. The minimum gauge for aluminium sheet to be used for roof drains shall be 20 gauge for external use and 12 gauge for internal use. In addition, the trade supplying roof drains must also provide secondary stainless steel debris strainers in addition to primary drain strainers on all roofing systems that utilize gravel ballast and or growing mediums (soil). Only the use of drain manufacturer’s proprietary secondary stainless steel debris strainers is acceptable. All roof scuppers shall be formed with a minimum 37.7 mm (1.5") lower outside faces than side walls of the water collection boxes and incorporate minimum 12.7 mm (.5") drip edges on the lowered outside faces.
On all re-roofing projects all drains connected to internal piping shall be connected by mechanical compression type seals only. “O”- rings, mastics and caulking are not acceptable methods to seal roof drains to internal piping.
Where no overflow scuppers are specified, the structure must be designed to carry the total load of water collected in the event of the failure of roof drains (See BCBC latest edition). RGC recommends overflow scuppers be installed where perimeter walls exceed 100 mm (4") in height and accepts no responsibility for roof failure where scuppers are not specified or installed.
Roof drains and other roof accessories are to be installed as per membrane manufacturer's instructions.11 PERIMETER FLASHINGS: METAL
11.1 General
All roof protrusion and penetration flashings, vents, curbs, sleepers, pipes cable, drains, etc. shall NOT be installed LESS than 200mm (8") from the base of walls, cants, eaves and other roof equipment, protrusion and penetration flashings.
Metal base flashing shall be kept approximately 25 mm (1") above gravel to prevent immersion in water with the exception of protected and modified protected roof systems. (Question: is this relevant to SBS roof systems Standards?).
Sheet metal flashings are designed to divert water away from the membrane flashing termination, usually onto the roof. The metal flashing also protects the membrane from deterioration due to the elements and from mechanical damage. The metal flashing is not a waterproofing membrane, therefore the roofing membrane should be continuous under the metal (see details Section 10.3 and RGC Guarantee Standards for requirements).
Metal flashing is essential to complete most waterproofing and roofing applications and attention to detail is critical. Some basic rules to observe when designing or installing metal flashings are:
- only “S-lock” or “standing seams” are permitted (see Section 10.2.1)
- metal counter flashings always go on top of the completed roof membrane
- limit metal flashing lengths to 3.04 m (10' )
- extend base flashings down over membrane flashing at cants to minimum 25 mm (1") above roof membrane surface. (Not applicable to protected membrane roof assemblies.)
For further details, the Sheet Metal and Air Conditioning Contractors National Association, Inc. (SMACNA) publishes a reliable reference for the proper design and installation of architectural sheet metal. The Architectural Sheet Metal Manual is available from:
Sheet Metal and Air Conditioning Contractors National Association, Inc. c/o British Columbia Sheet Metal Association
156 - 4664 Lougheed Hwy Burnaby, B.C. V5C 5T5 (604) 299-464111.2 Material Standards
The following minimum gauges and / or weights of commonly used metals or alloys will be applied to all projects under the Guarantee Program. The length of metal flashing shall be limited to a maximum of 3.04 m (10').
GALVANIZED STEEL: 0.50 mm (0.0196", 26 gauge) galvanized steel sheet, conforming to ASTM A653 / A653M-06 CS Type B, Z275 (G90) coating. Thickness tolerance as per ASTM A924/A924M-06 ±0.08 mm (0.003") for sheet widths not exceeding 1500 mm (60").
ALUMINIUM – ZINC ALLOY COATED STEEL: 0.50 mm (0.0196", 26 gauge) aluminium-zinc alloy coated steel sheet, conforming to ASTM A792/A792M-06 CS Type B, AZM150 (AZ50) coating. Thickness tolerance as per ASTM A924/A924M-06 ±0.08 mm (0.003") for sheet widths not exceeding 1500 mm (60").
ALUMINIUM: 0.80 mm (0.032", 20 gauge) aluminium sheet, utility quality to CSA HA Series - 1975, plain or embossed finish. Maximum thickness tolerance variation ± 0.06 mm (0.0025") based on 1200 mm (48") wide sheet.
STAINLESS STEEL: 0.38 mm (0.014", 28 gauge) stainless steel, Type 302, 304, 316, 2B finish to ASTM A167-82. Maximum thickness tolerance variation ± 0.04 mm (0.0015") based on 1200 mm (48") wide sheet. COPPER: 0.56 mm (0.022", 16 oz.) copper sheet, cold rolled roofing copper to ASTM B370-81. Maximum thickness tolerance variation ± 0.09 mm (0.0035") based on 1200 mm (48") wide sheet.
ZINC: 0.80 mm (0.031") zinc Sheet conforming to European standard EN 988-1996. Maximum thickness tolerance variation ± 0.03 mm (0.0012").
11.3 Attachment
The use of concealed in-seam fasteners is required. Any fastening of metal flashings on the top of parapet surfaces is strongly discouraged and is not permitted as the only attachment method.
If top-surface fastening must be used because of a specific job site condition, only appropriate screw-type fasteners with neoprene washers may be used. Nails are not acceptable. The outside and inside face of metal cap flashing must be attached with cladding fasteners (screws), and/or concealed clips. Continuous and discontinuous concealed clips and or cladding screw fasteners or a combination of these attachment methods are acceptable to secure metal cap flashing. No fastening of flashing is permitted within 87.7 mm (3-1/2") of the roof surface. Note: Cladding fasteners or concealed clips are not required on the inside face of roof edge cant strip details.
Cladding fasteners (screws) with gasketed washers, used as exposed fasteners for metal flashing, must be No. 8 or better, made of metal compatible with and corresponding in colour to, the flashing material being installed. Nails are not acceptable as exposed fasteners. The minimum number of cladding screws used to face fasten metal cap flashing shall be three (3) fasteners equally spaced (±10%) between seams of flashing formed from 3000 mm (10 ft.) metal stock and a minimum of two fasteners equally spaced (±10%) between flashing seams formed from 2400 mm (8 ft.) metal stock. Concealed clips, both continuous and discontinuous, shall be formed from the same metal type as the flashing being secured and be minimum 24 gauge in thickness. In addition, concealed clips are to be fastened as close to the bottom edge (hook) as practical but must not be fastened further than a maximum of 75 mm (3") from the bottom edge (hook). Concealed clips must engage drip or safety edges by a minimum of 12.7 mm (1/2").
Continuous Concealed Clips are to be attached with appropriate corrosive resistant fasteners spaced at a maximum of 300 mm (12") o/c. Discontinuous Concealed Clips shall consist of a single clip centred between the seams of each length of metal flashing. Clips shall be a minimum of 1000 mm (40") in length for flashing formed from 3000 mm (10 ft.) metal stock and a minimum 800 mm (32") in length for 2400 mm (8 ft.) metal stock. Discontinuous clips for shorter flashing lengths shall be approximately 1/3 the length of the metal flashing but not less than 100 mm (4") in length. Corrosive resistant fasteners for clips, to be spaced a maximum of 300 mm (12") o/c.
11.4 Curb Heights (Roof Openings)
On all roofing assemblies (protected, modified protected or conventional), the minimum curb height (equipment curbs, vent curbs, etc.) shall be 200 mm (8") above the roof surfacing. Surfacing is defined as the top of the roofing assembly, be it membrane or ballast.
11.5 Seams
Standing seams and S-lock seams are both acceptable.
Seaming of inside corners shall be carried to the base of the cant or the base of the metal. S-locks shall be fastened before the insertion of successive flashings. .2 Lap seams are acceptable only where the vertical run on the inside corner is less than 100 mm (4").
When the vertical height exceeds 300 mm (12"), standard seaming practices will be followed. When cants are not used on curbs standard seaming practices (standing seams) shall be followed, with the exception of the vertical flashing portion that is lapped to fit under counter flashing or equipment flanges.
The design authority shall choose and specify the seaming system.
11.6 Cap Flashings, Base Flashings and Reglets
The top surface of walls (parapets, expansion joints, firewalls, roof dividers, etc.) wider than 100 mm (4" nominal) shall be constructed to provide positive slope to drain and be covered with metal cap flashing. Provide a reglet for all flashings terminating in concrete or masonry walls. When wall flashing terminates in a reglet, typically on high parapet walls, a coping flashing is required at the top of the parapet wall (See Metal Flashing Details; Section Reference needed). On new construction projects reglet and sloped wood blocking at top surface of concrete or masonry walls are to be installed by others (see Section 10.3.3).
Metal base flashings are required on all walls and curbs on roof systems that utilize gravel ballast filter mats. Metal base flashings on protected and modified protected membrane roofs must “kick out” minimum 50 mm (2") over insulation and filter fabric. (See note Section 10.1.1).
Neither No. 90 mineral roofing nor asphalt strip-type shingles are acceptable as parapet flashing in lieu of sheet metal flashing. Reglet must be 200 mm (8") minimum to 300 mm (12") maximum above the roof surface in conventional and protected membrane roofs. Roof surface is defined as the top of the roofing assembly, be it membrane or ballast.
In the case of multi-wythe masonry, composite walls, or parapets, and where not restricted by seismic codes, continuous flexible thru-wall flashings must be supplied and installed (by others), at the next course above the reglet or, alternatively, the inside of the parapet wall must be completely flashed or cladded.
Metal base flashing is required on all vertical surfaces, walls, curbs, etc. when hot asphalt is used to adhere stripping (flashing) membranes.
11.7 Flashing on Stucco Walls
On stucco-faced walls, only 2-piece flashings are permitted. The upper piece, retaining the stucco, must have a vertical flange to extend behind stucco and building paper. Stucco stops are not considered metal counter flashings (see Section Reference needed).
12 OTHER DETAILS
TBA