Difference between revisions of "Template:Part 1 (Waterproofing Roofs - Single Ply)"
Difference between revisions of "Template:Part 1 (Waterproofing Roofs - Single Ply)"
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__NOTOC__ | __NOTOC__ | ||
==References== | ==References== | ||
− | In this | + | In this ''Manual'', all references |
− | + | <ol> | |
− | + | <li>to the ''British Columbia Building Code'' or other standards presume the current edition that is in force. | |
+ | <li>to materials are assumed to be Accepted by the RGC, unless stated otherwise. | ||
+ | </li></ol> | ||
==Definitions== | ==Definitions== | ||
− | In this | + | In this ''Manual'', |
− | :;''Assembly'': means a System in combination with its supporting deck structure (adapted from ''ASTM D6630-08 Standard Guide for Low slope Insulated Roof membrane Assembly Performance'' | + | :;''Assembly'': means a ''System'' in combination with its ''supporting deck'' structure (adapted from ''ASTM D6630-08 Standard Guide for Low slope Insulated Roof membrane Assembly Performance''. |
+ | ;: | ||
+ | :;''Contractor'': means the installer of a ''Project''. For the purpose of issuing a '''''RoofStar Guarantee''''', ''Contractor'' shall be read to mean a Member of the RCABC. | ||
;: | ;: | ||
− | :;''Design Authority'': means the individual or firm responsible for the issuance of ''Project'' specifications and details to which the ''Project'' will be bid and constructed. When a ''Contractor'' designs a ''Project'', the Contractor is deemed to be the ''Design Authority''. | + | :;''Design Authority'': means the individual or firm responsible for the issuance of ''Project'' specifications and details to which the ''Project'' will be bid and constructed. When a ''Contractor'' designs a ''Project'', the ''Contractor'' is deemed to be the ''Design Authority''. |
;: | ;: | ||
− | :;'' | + | :;{{hilite |''Finished {{hilite |Waterproofing/Water-shedding|| 2021-February-7 }} System''|| 2020-February-3 }}: {{hilite | means the top surface of a ''Waterproofing System'' or ''Water-shedding System'' that may include ballast or ''Overburden''|| 2021-February-7 }}. |
;: | ;: | ||
− | :;'' | + | :;''Guarantor'': means the RGC '''''RoofStar Guarantee Program''''' that issues the '''''RoofStar Guarantee''''' ("''Guarantee''"); the two terms may be used interchangeably. |
;: | ;: | ||
− | :;'' | + | :;{{hilite | ''Linear Metal Flashings''|| 2021-June-30 }}: {{hilite | are flashings cut and shaped from flat metal stock, to redirect water at roof perimeters and edges, and are used in valleys and drainage spillways|| 2021-June-30 }}. |
;: | ;: | ||
:;''Manual'': means the '''''Roofing Practices Manual'''''. | :;''Manual'': means the '''''Roofing Practices Manual'''''. | ||
;: | ;: | ||
− | :;''Project'': means the designed or constructed | + | :;''Project'': means the designed or constructed ''Waterproofing System'' or ''Water-shedding System''. |
;: | ;: | ||
− | :;''System'': means the organization and securement of various interacting materials (apart from the supporting deck structure), designed and installed to prevent the transmission of water through the system into the conditioned space of a building (adapted from ''ASTM D6630-08 Standard Guide for Low slope Insulated Roof membrane Assembly Performance''). | + | :;''System'': means the organization and securement of various interacting materials (apart from the ''supporting deck'' structure), designed and installed to prevent the transmission of water through the ''system'' into the conditioned space of a building (adapted from ''ASTM D6630-08 Standard Guide for Low slope Insulated Roof membrane Assembly Performance''). |
;: | ;: | ||
:;''Waterproofing System'': means a membrane or liquid-applied system that, regardless of slope, waterproofs a roof or structure at grade. These systems are typically installed on slopes less than 1:4 (3” in 12”). | :;''Waterproofing System'': means a membrane or liquid-applied system that, regardless of slope, waterproofs a roof or structure at grade. These systems are typically installed on slopes less than 1:4 (3” in 12”). | ||
Line 28: | Line 32: | ||
;: | ;: | ||
− | Refer to the [http://rpm.rcabc.org/index.php?title=Glossary '''Glossary'''] for further definitions of key terms used in this | + | Refer to the [http://rpm.rcabc.org/index.php?title=Glossary '''Glossary'''] for further definitions of key terms used in this ''Manual''. |
==Design== | ==Design== | ||
===RoofStar 15-Year Guarantee=== | ===RoofStar 15-Year Guarantee=== | ||
<ol> | <ol> | ||
− | <li> | + | <li>Each ''project'' must be designed and constructed in compliance with both the '''''RoofStar Guarantee Standards''''', together with the membrane manufacturer’s available 20-year System Warranty standards. |
− | + | <li>Where enhanced roof system securement is required by the manufacturer, which may exceed the securement required in a ''Tested Assembly'', an ''Assembly with Proven Past Performance'' or a custom-engineered securement, the higher securement requirements must be complied with. | |
− | <li>Where enhanced roof system securement is required by the manufacturer, which may exceed the securement required in a Tested Assembly, an Assembly with Proven Past Performance or a custom-engineered securement, the higher securement requirements must be complied with. | ||
</li></ol> | </li></ol> | ||
Line 43: | Line 46: | ||
*<span class="principles">provide a location for building equipment and services</span>. | *<span class="principles">provide a location for building equipment and services</span>. | ||
*<span class="principles">support liveable spaces</span>. | *<span class="principles">support liveable spaces</span>. | ||
+ | <br> | ||
<span class="principles">Each of these functions may limit the choice of membrane assembly</span>. | <span class="principles">Each of these functions may limit the choice of membrane assembly</span>. | ||
− | + | <br><br> | |
<span class="principles">There are four principal waterproofing assemblies used on roofs:</span> | <span class="principles">There are four principal waterproofing assemblies used on roofs:</span> | ||
<ol> | <ol> | ||
− | <li><span class="principles">Uninsulated (insulation may be installed beneath the deck)</span>. | + | <li><span class="principles">''Uninsulated Systems''(insulation may be installed beneath the deck)</span>. |
− | <li><span class="principles">Conventionally | + | <li><span class="principles">''Conventionally Insulated Systems'' (sometimes referred to as ''Compact Roofs'')</span>. |
− | <li><span class="principles">Protected Membrane (also referred to as “inverted”)</span>. | + | <li><span class="principles">''Protected Membrane Roof Systems'' (also referred to as “inverted”)</span>. |
− | <li><span class="principles">Modified Protected Membrane</span>. | + | <li><span class="principles">''Modified Protected Membrane Roof Systems''</span>. |
</li></ol> | </li></ol> | ||
<br> | <br> | ||
− | <span class="principles">Of course, sometimes the roof deck influences these choices. Regardless of the ''Design Authority’s'' starting point, knowing where you are going is the beginning of a successful design</span>. | + | <span class="principles">Of course, sometimes the roof ''deck'' influences these choices. Regardless of the ''Design Authority’s'' starting point, knowing where you are going is the beginning of a successful design</span>. |
+ | |||
+ | {{hilite | Regardless of the system type, the ''Finished Waterproofing System'' is defined by whatever is placed on the membrane, which may be insulation, ballast, pavers or ''Overburden''. These materials will displace water and therefore affect the height of membrane flashing needed to prevent water ingress. The definition of ''Finished Waterproofing System'' is illustrated below in '''Figures 1.3.2-1''' and '''1.3.2-2'''. See also '''1.2 Definitions'''|| 2021-February-7 }}. | ||
+ | |||
+ | <div class="col-md-12"> | ||
+ | <div class="col-md-6"> | ||
+ | {| class="wikitable"; table style="background-color:white"; border="#A9A9A9;" | ||
+ | |+{{hilite | '''Figure 1.3.2-1''' (Conventionally Insulated Waterproofing System)(Click to expand) || 2021-February-7 }} | ||
+ | |- | ||
+ | | [[File:Waterproofing Figure 1.3.2-1.jpg|link=http://rpm.rcabc.org/images/d/d4/Waterproofing_Figure_1.3.2-1.jpg | 400 px]] | ||
+ | |} | ||
+ | </div> | ||
+ | <div class="col-md-6"> | ||
+ | {| class="wikitable"; table style="background-color:white"; border="#A9A9A9;" | ||
+ | |+{{hilite | '''Figure 1.3.2-2''' (Protected Membrane Roof System)(Click to expand) || 2021-February-7 }} | ||
+ | |- | ||
+ | | [[File:Waterproofing Figure 1.3.2-2.jpg|link=http://rpm.rcabc.org/images/5/51/Waterproofing_Figure_1.3.2-2.jpg | 400 px]] | ||
+ | |} | ||
+ | </div> | ||
+ | </div> | ||
<div id="SBSCONVENTIONAL"></div> | <div id="SBSCONVENTIONAL"></div> | ||
− | ====<big>Conventionally Insulated Systems</big>==== | + | ====<big>Conventionally Insulated Waterproofing Systems</big>==== |
+ | <ol> | ||
+ | <li><span class="reference">In a ''Conventionally Insulated Waterproofing System'', the membrane is the final layer, exposed to the weather. It protects the other roofing components, including insulation, from exposure to water, wind and other weather conditions</span>. ''Conventionally Insulated Waterproofing System'' are classified in this ''Manual'' by three different methods of attachment (securement) to the roof ''deck'': | ||
<ol> | <ol> | ||
− | |||
<li>'''Mechanically Attached Roof Systems (MARS)''' | <li>'''Mechanically Attached Roof Systems (MARS)''' | ||
<li>'''Partially Adhered Roof Systems (PARS)''' | <li>'''Partially Adhered Roof Systems (PARS)''' | ||
<li>'''Adhesive Applied Roof Systems (AARS)''' | <li>'''Adhesive Applied Roof Systems (AARS)''' | ||
</li></ol> | </li></ol> | ||
− | <br>More about these three systems is offered in '''3 SECURING the ROOF ASSEMBLY'''. | + | <br>More about these three systems is offered in '''Part 3 SECURING the ROOF ASSEMBLY'''. |
− | < | + | </li></ol> |
====<big>Protected and Modified Protected Membrane Roof Assemblies</big>==== | ====<big>Protected and Modified Protected Membrane Roof Assemblies</big>==== | ||
− | NOTE: See more information on Protected and Modified Protected Roof Systems in Essential Elements. | + | NOTE: See more information on [http://rpm.rcabc.org/index.php?title=Protected_and_Modified_Protected_Roof_Systems '''Protected and Modified Protected Roof Systems'''] in '''Division B: Essential Elements'''. |
<ol> | <ol> | ||
− | <li><span class="reference">In a '''''Protected Membrane Roof Assembly'' | + | <li><span class="reference">In a ''Protected Membrane Roof System'' (or ''Protected Membrane Roof Assembly'', also called ''PMRA'') the membrane is applied directly to the ''supporting deck'' structure or the ''deck'' overlay (as required and/or specified), and protected from both the elements and damage with insulation and an overburden. In this way, the membrane functions both to waterproof the roof and control air or vapour.</span> Only RoofStar-accepted Extruded Expanded Polystyrene (XPS, conforming to ''CAN / CGSB-51.20-M87'', Type 4) is acceptable for a ''PMRA''. <span class="reference">XPS is water-resistant (i.e. resistance to water absorption, moisture transfer, and capillary action), freeze-thaw cycling resistant, and possesses a high compressive strength.</span> <span class="principles">If a drainage layer is specified, it is typically installed between the membrane and insulation. An additional drainage layer may be installed above the insulation, together with a filter fabric mat and ballast or ''Overburden''. These three components - a drainage layer, filter fabric and ballast - promote controlled drainage, resist infiltration of contaminants, resist the lifting forces of wind, and counteract the natural buoyancy of the insulation</span>. |
<li>''PMRAs'' are the required roof assembly design for certain types of overburden. See '''14.1.2 Design''' for '''''RoofStar Guarantee Standards'''''. | <li>''PMRAs'' are the required roof assembly design for certain types of overburden. See '''14.1.2 Design''' for '''''RoofStar Guarantee Standards'''''. | ||
− | <li><span class="reference">A '''''Modified Protected Membrane Roof Assembly'' | + | <li><span class="reference">A ''Modified Protected Membrane Roof System'' (or ''Modified Protected Membrane Roof Assembly'', also called ''MPMRA'') is similar to a ''PMRA'' except that that insulation is installed <u>both below and above</u> the membrane. This may offer cost savings as only the top layer of insulation requires ballast and the bottom layer (mechanically fastened or adhered) need not be Extruded Expanded Polystyrene and may be tapered to provide slope.</span> <span class="principles">As a '''general''' rule, two-thirds or more of the total thermal resistance (RSI or R value) should be above the membrane, but in '''all cases''' the ''Design Authority'' should perform the required psychrometric calculations before designing a ''roof system''</span>. |
</li></ol> | </li></ol> | ||
Line 77: | Line 101: | ||
====RoofStar 15-Year Guarantee==== | ====RoofStar 15-Year Guarantee==== | ||
<ol> | <ol> | ||
− | <li>On all new construction Projects, where external access is not provided, all roofs with a field elevation greater than 7500 mm (25’) above grade must incorporate safe, appropriate access to the roof, for example by incorporating stairs and a doorway or a properly located roof hatch. These requirements are recommended for existing buildings to facilitate maintenance and ongoing performance reviews. | + | <li>On all new construction ''Projects'', where external access is not provided, all roofs with a field elevation greater than 7500 mm (25’) above grade must incorporate safe, appropriate access to the roof, for example by incorporating stairs and a doorway or a properly located roof hatch. <span class="recommended">These requirements are recommended for existing buildings to facilitate maintenance and ongoing performance reviews</span>. |
</li></ol> | </li></ol> | ||
====All Projects==== | ====All Projects==== | ||
− | While the '''''RoofStar Guarantee Standards''''' pertain to the design and construction of a leak-free roof, accessible design is still critical since a roof must be regularly maintained. Therefore, while the following list is not exhaustive, the ''Design Authority'' is urged to consider these guiding principles when designing a | + | While the '''''RoofStar Guarantee Standards''''' pertain to the design and construction of a leak-free roof, accessible design is still critical since a roof must be regularly maintained. Therefore, while the following list is not exhaustive, the ''Design Authority'' is urged to consider these guiding principles when designing a ''roof Project''. |
<ol> | <ol> | ||
<li><div class="recommended">All roofs with a field elevation greater than 7500 mm (25’) above grade should incorporate access to the roof by stairs and a doorway or with a properly located roof hatch.</span> | <li><div class="recommended">All roofs with a field elevation greater than 7500 mm (25’) above grade should incorporate access to the roof by stairs and a doorway or with a properly located roof hatch.</span> | ||
<li><span class="principles">Any hatch, ladder or mechanical unit should be located a sufficient distance away from the roof edge (setback zone) so that other fall protection measures are not required by those using or accessing this equipment. When it is not possible to situate a hatch, ladder or mechanical unit outside the setback zone, guard rails should be designed for the roof edge to provide additional fall protection for those using or accessing such equipment</span>. | <li><span class="principles">Any hatch, ladder or mechanical unit should be located a sufficient distance away from the roof edge (setback zone) so that other fall protection measures are not required by those using or accessing this equipment. When it is not possible to situate a hatch, ladder or mechanical unit outside the setback zone, guard rails should be designed for the roof edge to provide additional fall protection for those using or accessing such equipment</span>. | ||
− | <li><span class="principles">Each roof should be designed to provide safe access for maintenance of roof drains, corners or mechanical equipment, where the roof is at least 3 m (10’) above the surface of the ground, or where a hazard to a person exists, should a fall be possible. This principle also applies to roof areas intended for regular occupancy. Therefore, provide fall protection in compliance with the Building Code having jurisdiction, and with the Workers Compensation Act Regulations, by designing appropriately located</span></li> | + | <li><span class="principles">Each roof should be designed to provide safe access for maintenance of roof drains, corners or mechanical equipment, where the roof is at least 3 m (10’) above the surface of the ground, or where a hazard to a person exists, should a fall be possible. This principle also applies to roof areas intended for regular occupancy. Therefore, provide fall protection in compliance with the Building Code having jurisdiction, and with the ''Workers Compensation Act Regulations'', by designing appropriately located</span></li> |
<ol> | <ol> | ||
<li><span class="principles">tall parapets</span>. | <li><span class="principles">tall parapets</span>. | ||
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===Waterproofing Integrity Scans and Electronic Leak Detection=== | ===Waterproofing Integrity Scans and Electronic Leak Detection=== | ||
− | <span class="reference">An integrity scan is performed after the installation of the waterproofing roof system, before any | + | <span class="reference">An integrity scan is performed after the installation of the waterproofing ''roof system'', before any ''Overburden'', equipment or amenity space is installed on top of it. An integrity scan typically uses low-voltage electrical current to detect even the smallest breaches in the roof membrane, but some waterproofing materials may require the use of other technologies to verify the roof system’s integrity.</span> <span class="principles">Therefore, ''Design Authority'' should specify the appropriate technology, keeping in mind the limitations of each scan and detection methodology, and of the membranes that are specified.</span> |
− | Electronic Leak Detection (ELD) utilizes low-voltage electrical current, typically conducted through wires installed in a grid pattern, and are used in response to a leak, to isolate its location in order to minimize investigation time and material removal. This can benefit a building owner who will have to bear the costs of demolition or overburden removal when the standard limits of coverage afforded by the RoofStar Guarantee are exceeded by the Project design and construction. ELDs may be passive (installed but not monitored) or actively monitored (by the installer, through real-time data collection). | + | <span class="reference">Electronic Leak Detection (ELD) utilizes low-voltage electrical current, typically conducted through wires installed in a grid pattern, and are used in response to a leak, to isolate its location in order to minimize investigation time and material removal. This can benefit a building owner who will have to bear the costs of demolition or overburden removal when the standard limits of coverage afforded by the</span> '''''RoofStar Guarantee''''' <span class="reference">are exceeded by the ''Project'' design and construction. ELDs may be passive (installed but not monitored) or actively monitored (by the installer, through real-time data collection)</span>. |
<ol> | <ol> | ||
<li><span class="recommended">Flood testing (as an alternative to an integrity scan) is not recommended</span>. When flood testing is specified, testing shall be conducted prior to installation of insulation and roof coverings, and must be performed to ''ASTM D5957''. | <li><span class="recommended">Flood testing (as an alternative to an integrity scan) is not recommended</span>. When flood testing is specified, testing shall be conducted prior to installation of insulation and roof coverings, and must be performed to ''ASTM D5957''. | ||
<li>Neither an integrity scan nor an Electronic Leak Detection (ELD) system are considered Accepted Materials, but firms that provide these services are nevertheless specifically recognized and approved by the '''''RoofStar Guarantee Program'''''. | <li>Neither an integrity scan nor an Electronic Leak Detection (ELD) system are considered Accepted Materials, but firms that provide these services are nevertheless specifically recognized and approved by the '''''RoofStar Guarantee Program'''''. | ||
− | <li>An integrity scan is required for some Projects (see '''1.6 RoofStar Guarantee: Coverage and Limitations'''), <span class="recommended">but is nevertheless strongly recommended before the completed roof assembly is covered with | + | <li>An integrity scan is required for some ''Projects'' (see '''1.6 RoofStar Guarantee: Coverage and Limitations'''), <span class="recommended">but is nevertheless strongly recommended before the completed ''roof assembly'' is covered with ''Overburden'', equipment or living (amenity) spaces</span> (see '''14.1.2.1'''). |
− | |||
<ol> | <ol> | ||
− | <li><span class="recommended">for Projects where multiple trades will have access to a roof that is under construction and completed, in order to identify breaches in the waterproofing in a timely way and avoid future costly delays</span>. | + | <li><span class="recommended">for ''Projects'' where multiple trades will have access to a roof that is under construction and completed, in order to identify breaches in the waterproofing membrane in a timely way and avoid future costly delays</span>. |
− | <li><span class="recommended">when the roof assembly protects a sensitive occupied space (i.e. data centres, hospitals, critical infrastructure)</span>. | + | <li><span class="recommended">when the ''roof assembly'' protects a sensitive occupied space (i.e. data centres, hospitals, critical infrastructure)</span>. |
− | <li><span class="recommended">when the roof supports any type of | + | <li><span class="recommended">when the roof supports any type of ''Overburden'', equipment or living (amenity) space</span>. |
</li></ol> | </li></ol> | ||
− | <li> <span class="principles">When | + | <li> <span class="principles">When Electronic Leak Detection is specified, it should provide detection capabilities for all waterproofed surfaces, and should extend at least 50 mm (2") vertically from the water plane at</span> |
<ol> | <ol> | ||
<li> <span class="principles">all transitions</span>. | <li> <span class="principles">all transitions</span>. | ||
Line 114: | Line 137: | ||
</li></ol> | </li></ol> | ||
− | ===Hot Works=== | + | ===Hot Works: {{hilite | Design || 2021-February-7 }}=== |
− | When any portion of a waterproofing system is installed with heat, the work is classified as Hot Work. Some tools used in the course of Hot Work can ignite combustible materials, and some building environments are more sensitive to fire than others, such as a building containing or | + | <span class="reference">When any portion of a waterproofing system is installed with heat, the work is classified as Hot Work. Some tools used in the course of Hot Work can ignite combustible materials, and some building environments are more sensitive to fire than others, such as a building containing, or close to, flammable liquids. Hot work may occur during</span> |
− | *tear off (sparks). | + | *<span class="reference">tear off (sparks)</span>. |
− | *deck preparation (drying wet surfaces). | + | *<span class="reference">deck preparation (drying wet surfaces)</span>. |
− | *cold temperatures (warming materials or surfaces). | + | *<span class="reference">cold temperatures (warming materials or surfaces)</span>. |
− | *equipment use (sparks within electrical tools, or from cutting, drilling or grinding metal, concrete, stone or other hard surface products) | + | *<span class="reference">equipment use (sparks within electrical tools, or from cutting, drilling or grinding metal, concrete, stone or other hard surface products)</span>. |
− | < | ||
<ol> | <ol> | ||
− | <li><span class="recommended">The ''Design Authority'' may specify that the | + | <li><span class="recommended">The ''Design Authority'' may specify that the ''Contractor'' must maintain compliance with the RCABC Hot Work Program and consequently manage the Hot Work conducted on site</span>. |
− | <li>When the | + | <li>When the ''Project'' involves Hot Work, the ''Design Authority'' must either |
<ol> | <ol> | ||
− | <li>pre-approve alternate applications already written within the | + | <li>pre-approve alternate applications already written within the ''Manual'' when the specified application is deemed to be fire sensitive by the ''Contractor'' as part of the risk assessment process. |
− | <li>provide alternate material and application requirements in the Specification for fire sensitive locations on the Project. | + | <li>provide alternate material and application requirements in the Specification for fire sensitive locations on the ''Project''. |
</li></ol> | </li></ol> | ||
</li></ol> | </li></ol> | ||
<br> | <br> | ||
− | See also '''1.4.3 Hot Works'''. | + | See also '''1.4.3 Hot Works{{hilite |: Contractor Requirements|| 2021-February-7 }}'''. |
+ | |||
+ | ==={{hilite | Variances || 2021-June-30 }}=== | ||
+ | {{hilite | When a design is unable to conform to the Standard, the ''Design Authority'' may apply to the RGC for a written Variance. Application must be made in writing (email correspondence is common), and the request must|| 2021-June-30 }} | ||
+ | <ol> | ||
+ | <li>{{hilite | identify the ''Project'' name, its civic address and the applicable '''''RoofStar Guarantee''''' number (if already initiated)|| 2021-June-30 }}. | ||
+ | <li>{{hilite | articulate the nature of the design problem|| 2021-June-30 }}. | ||
+ | <li>{{hilite | cite the '''''RoofStar Guarantee''''' standard reference to which the Variance will apply|| 2021-June-30 }}. | ||
+ | <li>{{hilite | provide design drawings (and photographs, if available) as supporting information|| 2021-June-30 }}. | ||
+ | </li></ol> | ||
+ | {{hilite | We may ask for more information in order to fully consider a request for a Variance and will issue a completed Variance only to the ''Design Authority'' for distribution to the ''Contractor''|| 2021-June-30 }}. | ||
+ | |||
+ | {{hilite | A Variance may be unrestricted in its scope, or it may include one or more conditions that will affect the design and construction of the ''Water-shedding System'' or ''Waterproofing System'', in order to accommodate the varied Standard. Occasionally, a Variance may also restrict coverage offered by the '''''RoofStar Guarantee'''''|| 2021-June-30 }}. | ||
+ | |||
+ | {{hilite | Variances are issued only for the specific issue on the ''Project'' identified in the written request, and do not constitute general permission to depart from the published Standards in this ''Manual'', for any aspect of the same ''Project'' or for future ''Projects'', designed or constructed by any other firm|| 2021-June-30 }}. | ||
==Scope== | ==Scope== | ||
Line 138: | Line 174: | ||
New roof construction must utilize only newly manufactured materials, and may not incorporate recycled products, unless with the expressed, written consent of the '''''RoofStar Guarantee Program'''''. | New roof construction must utilize only newly manufactured materials, and may not incorporate recycled products, unless with the expressed, written consent of the '''''RoofStar Guarantee Program'''''. | ||
− | ===Replacement Roofing=== | + | ===Replacement Roofing and Additions=== |
− | As a roof ages, is neglected or is damaged, it may lose its ability to perform reliably and effectively, necessitating replacement. Replacement roofing, also referred to as "re-roofing," whether made in whole or in part, should be undertaken with the Quality Assurance and Quality Control provided for under the '''''RoofStar Guarantee Program'''''. Regardless of the approach to replacement roofing, the existing deck structure must meet the pullout resistance rating for mechanical fasteners | + | As a roof ages, is neglected or is damaged, it may lose its ability to perform reliably and effectively, necessitating replacement. Replacement roofing, also referred to as "re-roofing," whether made in whole or in part, should be undertaken with the Quality Assurance and Quality Control provided for under the '''''RoofStar Guarantee Program'''''. Regardless of the approach to replacement roofing, the existing deck structure must meet the pullout resistance rating for mechanical fasteners and must be capable of supporting all dead and live loads. Furthermore, the deck must be capable of supporting any additional dead loads of the new roof system. |
Three types of replacement roofing are contemplated and permitted (with varying degrees of limitations and conditions) under the '''''RoofStar Guarantee Program''''': | Three types of replacement roofing are contemplated and permitted (with varying degrees of limitations and conditions) under the '''''RoofStar Guarantee Program''''': | ||
Line 146: | Line 182: | ||
*'''Recovering''' - installation of a new membrane over an existing membrane, while retaining some or all of the other roof system materials (NOTE: Recovering is permitted only with a written Variance issued by the '''''RoofStar Guarantee Program'''''). | *'''Recovering''' - installation of a new membrane over an existing membrane, while retaining some or all of the other roof system materials (NOTE: Recovering is permitted only with a written Variance issued by the '''''RoofStar Guarantee Program'''''). | ||
<br> | <br> | ||
− | Qualifying and construction conditions and limitations for each of these replacement options are described below. Other conditions and limitation may be determined by the '''''RoofStar Guarantee Program''''' administration subject to the nature and specifications of the Replacement Roofing Project. | + | Qualifying and construction conditions and limitations for each of these replacement options are described below. Other conditions and limitation may be determined by the '''''RoofStar Guarantee Program''''' administration subject to the nature and specifications of the Replacement Roofing ''Project''. |
====<big>System Replacement</big>==== | ====<big>System Replacement</big>==== | ||
− | Roof system replacement | + | <ol> |
− | + | <li>{{hilite | Roof system replacement means the complete removal and replacement of all roof system and metal flashing materials, exclusive of the air or vapour control layers (see '''1.4.2.1''' ('''2''') below). Only new replacement materials are permissible. The design of the replacement roof system, and the installation of new materials, must conform to the '''''RoofStar Guarantee Standards''''' for new roof construction, unless expressly varied elsewhere in this Standard (see, for example, alternate slope requirements and recommendations in '''2.2.3 Replacement Roofing''') || 2021-June-30 }}. | |
− | System replacement Projects qualify for all types of a '''''RoofStar Guarantee'''''. | + | <li>Subject to the requirements in '''6 AIR and VAPOUR CONTROLS''', the decision to reuse and repair an existing air or vapour control layer remains the responsibility of the ''Design Authority''. |
+ | <li>System replacement ''Projects'' that conform to the material requirements and standards published in this ''Manual'' qualify for all types of a '''''RoofStar Guarantee'''''. | ||
+ | </li></ol> | ||
====<big>Membrane Replacement</big>==== | ====<big>Membrane Replacement</big>==== | ||
=====<big>RoofStar 15-Year Guarantee</big>===== | =====<big>RoofStar 15-Year Guarantee</big>===== | ||
<ol> | <ol> | ||
− | <li>In addition to the General Requirements for Membrane Replacement outlined below, a Project designed to qualify for a '''''RoofStar 15-year Guarantee''''' must | + | <li>In addition to the '''General Requirements''' for Membrane Replacement outlined below, a ''Project'' designed to qualify for a '''''RoofStar 15-year Guarantee''''' must |
<ol> | <ol> | ||
− | <li>be supported by the following, submitted in report form to the Guarantor for review and consideration prior to tender: | + | <li>be supported by the following, submitted in report form to the ''Guarantor'' for review and consideration prior to tender: |
<ol> | <ol> | ||
<li>moisture survey scan performed by a qualified person. | <li>moisture survey scan performed by a qualified person. | ||
Line 165: | Line 203: | ||
<li>one (1) cut test for each small roof area measuring no more than 200 sf (2 squares). | <li>one (1) cut test for each small roof area measuring no more than 200 sf (2 squares). | ||
</li></ol> | </li></ol> | ||
− | <li>incorporate new insulation overlays in keeping with the requirements published in '''8 INSULATION OVERLAYS'''. | + | <li>incorporate new insulation overlays in keeping with the requirements published in '''Part 8 INSULATION OVERLAYS'''. |
</li></ol> | </li></ol> | ||
</li></ol> | </li></ol> | ||
=====<big>General Requirements</big>===== | =====<big>General Requirements</big>===== | ||
− | Membrane replacement is a partial roof system replacement, limited to the membrane or materials adhered to the membrane. A written Variance is not needed for this type of Project, but for membrane replacement to qualify for a '''''RoofStar Guarantee''''', | + | Membrane replacement is a partial ''roof system'' replacement, limited to the membrane or materials adhered to the membrane. A written Variance is not needed for this type of ''Project'', but for membrane replacement to qualify for a '''''RoofStar Guarantee''''', |
<ol> | <ol> | ||
− | <li>the ''Design Authority'' must be certain the existing roof system is properly secured to the existing deck structure (see '''3 SECURING the ROOF ASSEMBLY'''). | + | <li>the ''Design Authority'' must be certain the existing ''roof system'' is properly secured to the existing deck structure (see '''Part 3 SECURING the ROOF ASSEMBLY'''). |
− | <li>the existing roof system must be demonstrably dry and free of any wet materials (wet materials must be replaced, in order to qualify for a '''''RoofStar Guarantee'''''). | + | <li>the existing ''roof system'' must be demonstrably dry and free of any wet materials (wet materials must be replaced, in order to qualify for a '''''RoofStar Guarantee'''''). |
<li>the existing field membrane must be removed and replaced with a new insulation overlay board and a new membrane. | <li>the existing field membrane must be removed and replaced with a new insulation overlay board and a new membrane. | ||
<li>existing membrane flashing must be removed and replaced with new materials. | <li>existing membrane flashing must be removed and replaced with new materials. | ||
Line 180: | Line 218: | ||
====<big>Recovering</big>==== | ====<big>Recovering</big>==== | ||
− | + | Recovering - installing a new membrane over an existing membrane - is permitted in certain circumstances for a five (5) or ten (10) year '''''RoofStar Guarantee''''', <span class="recommended">though it is not a recommended practice and will limit the scope of coverage for the '''''RoofStar Guarantee'''''</span>. Recovering does not qualify for a '''''15-year RoofStar Guarantee'''''*. | |
− | Qualifying for a '''''RoofStar Guarantee''''' is subject to the Conditions and limitations listed below | + | Qualifying for a '''''RoofStar Guarantee''''' is subject to the Conditions and limitations listed below and is permitted only with a written Variance issued by the ''Guarantor''. A '''''RoofStar Guarantee''''' issued for a recovered roof is limited strictly to the value of new roof system materials; existing materials that remain in place beneath new materials do not qualify for coverage under the '''''RoofStar Guarantee'''''. |
=====<big>Recovering: Project Qualifications</big>===== | =====<big>Recovering: Project Qualifications</big>===== | ||
Any Variance permitting roof recovering must be applied for in writing by the ''Design Authority'', addressed to the '''''RoofStar Guarantee Program''''' prior to the tendering of documents. To qualify for a Variance, the following conditions must be met and confirmed in the written application: | Any Variance permitting roof recovering must be applied for in writing by the ''Design Authority'', addressed to the '''''RoofStar Guarantee Program''''' prior to the tendering of documents. To qualify for a Variance, the following conditions must be met and confirmed in the written application: | ||
<ol> | <ol> | ||
− | <li>The new roof system must be properly secured to the existing deck structure (see '''3 SECURING the ROOF ASSEMBLY'''). | + | <li>The new roof system must be properly secured to the existing deck structure (see '''Part 3 SECURING the ROOF ASSEMBLY'''). |
− | <li>The existing roof system must be distinct and physically separate from other roof areas. | + | <li>The existing ''roof system'' must be distinct and physically separate from other roof areas. |
− | <li>The request for a Variance must identify the type of roof | + | <li>The request for a Variance must identify the type of ''roof system'' - ''Conventionally Insulated'', ''Protected Membrane Roof System'' or ''Modified Protected Membrane Roof System''. |
− | <li>Conventionally Insulated | + | <li><u>''Conventionally Insulated Systems'' only</u>: The existing ''roof system'' must be independently surveyed by qualified professionals using calibrated moisture detection equipment and cut tests, and the resulting survey shall be formally documented for review by the '''''RoofStar Guarantee Program''''' administration. The following requirements for cut tests apply, based on roof area. All cut tests shall be independently documented for review by the '''''RoofStar Guarantee Program''''': |
<ol> | <ol> | ||
<li>At least three (3) cut tests for roof areas up to 20,000 sf (200 squares), or one (1) cut test for every 2000 sf (20 squares), whichever is more. | <li>At least three (3) cut tests for roof areas up to 20,000 sf (200 squares), or one (1) cut test for every 2000 sf (20 squares), whichever is more. | ||
<li>One (1) cut test for every 3000 sf (30 squares) of roof area that exceeds the first 20,000 sf (200 squares). | <li>One (1) cut test for every 3000 sf (30 squares) of roof area that exceeds the first 20,000 sf (200 squares). | ||
<li>One (1) cut test for each small roof area measuring no more than 200 sf (2 squares). | <li>One (1) cut test for each small roof area measuring no more than 200 sf (2 squares). | ||
− | <li>Where the | + | <li>Where the roof has been constructed with a structurally sloped ''deck'', at least 50% of the required cut tests shall sample roof areas in or near valleys, and areas; samples shall also be taken near roof drains. |
− | <li>Where the | + | </li></ol> |
− | <li>All cut tests for existing SBS-modified membrane roof systems shall be performed to ''ASTM D7636/D7636M | + | <li>Where the roof has been constructed with a structurally flat ''deck'', samples shall be taken near roof drains and in a random pattern across the roof. |
− | + | <li>All cut tests for existing SBS-modified membrane ''roof systems'' shall be performed to ''ASTM D7636/D7636M, 11 Standard Practice for Sampling and Analysis of Modified Bitumen Roof Systems''. | |
− | <li>Existing | + | <li>Existing ''Conventionally Insulated Roof Systems'' constructed with Expanded Polystyrene insulation (EPS) may qualify for a '''''RoofStar Guarantee''''', subject to the General Conditions and Limitations below. |
</li></ol> | </li></ol> | ||
=====<big>Recovering: General Conditions and Limitations</big>===== | =====<big>Recovering: General Conditions and Limitations</big>===== | ||
− | |||
In addition to the '''''RoofStar Guarantee Standards''''' found in this ''Manual'', the following additional requirements and conditions apply: | In addition to the '''''RoofStar Guarantee Standards''''' found in this ''Manual'', the following additional requirements and conditions apply: | ||
<ol> | <ol> | ||
Line 211: | Line 248: | ||
<li>removed in the course of construction. | <li>removed in the course of construction. | ||
</li></ol> | </li></ol> | ||
− | <li>The existing membrane on a | + | <li>The existing membrane on a ''Conventionally Insulated System'' must be cut through |
<ol> | <ol> | ||
<li>in a grid pattern measuring no larger than 6m x 6m (approximately 20' x 20'). | <li>in a grid pattern measuring no larger than 6m x 6m (approximately 20' x 20'). | ||
<li>around the perimeter of the roof area, no more than 0.2 m (8") from the edge. | <li>around the perimeter of the roof area, no more than 0.2 m (8") from the edge. | ||
− | <li>A grid-cut field membrane must be overlaid with a mechanically attached insulation overlay board acceptable to the '''''RoofStar Guarantee Program'''''; notwithstanding this requirement, only non-organic and moisture-resistant overlay boards may be used in the Project. | + | <li>A grid-cut field membrane must be overlaid with a mechanically attached insulation overlay board acceptable to the '''''RoofStar Guarantee Program'''''; notwithstanding this requirement, only non-organic and moisture-resistant overlay boards may be used in the ''Project''. |
− | <li>When Expanded Polystyrene insulation (EPS) is present in an existing roof | + | <li>When Expanded Polystyrene insulation (EPS) is present in an existing ''roof system'', the existing membrane must be overlaid with at least one layer of 50 mm (2”) mineral wool or polyisocyanurate insulation, in combination with a RoofStar-accepted insulation overlay board (as required). |
− | <li>New membranes must be properly secured to the underlying roof assembly. | + | <li>New membranes must be properly secured to the underlying ''roof assembly''. |
− | <li>Only new strip-in flashings for roof penetrations are acceptable for a '''''RoofStar Guarantee'''''; existing flashings | + | <li>Only new strip-in flashings for roof penetrations are acceptable for a '''''RoofStar Guarantee'''''; reusing existing flashings is not permitted. |
<li>Only new roof drains are acceptable for a '''''RoofStar Guarantee''''', and under no circumstances shall existing roof drains be reused. Cast-iron roof drains in usable condition are exempted from this Standard (see '''11.1.2.2(3)'''). | <li>Only new roof drains are acceptable for a '''''RoofStar Guarantee''''', and under no circumstances shall existing roof drains be reused. Cast-iron roof drains in usable condition are exempted from this Standard (see '''11.1.2.2(3)'''). | ||
− | <li>Only new metal flashings are acceptable for installation at perimeters or at membrane terminations, and under no circumstances shall existing metal flashings be reused. | + | <li>Only new ''linear metal flashings'' are acceptable for installation at perimeters or at membrane terminations, and under no circumstances shall existing ''linear metal flashings'' be reused. |
</li></ol> | </li></ol> | ||
</li></ol> | </li></ol> | ||
− | ===Hot Works=== | + | ====<big>Tie-ins and Additions to Existing Roofing</big>==== |
− | + | <ol> | |
− | + | <li>Where a new roof adjoins and ties into an existing roof, the two areas must be isolated and separated by a curb joint securely attached to the structure and waterproofed in keeping with the requirements in '''2.5 Control Joints''' and '''Part 10 PERIMETERS and WALLS'''. | |
− | + | <li>If ''Project'' conditions do not allow for a curb joint, the ''Design Authority'' must obtain a written Variance from the ''Guarantor'' that permits the elimination of curb joints. Application for a Variance must include design specifications and construction details showing a positive water cut-off that fully isolates the existing roof from the new roof. In the absence of a curb joint, the new roof system must be easily distinguishable from the existing roof system. | |
− | + | </li> | |
− | + | </ol> | |
− | + | ||
− | + | ===Hot Works: {{hilite | Contractor Requirements || 2021-February-7 }}=== | |
− | + | <ol> | |
− | + | <li>The Contractor must maintain the requirements of the RCABC Hot Work Program. This includes the following, without limitation: | |
− | + | <ol> | |
− | + | <li>'''Insurance Coverage''' – limits carried on the ''Contractor’s'' policy must equal or exceed the minimum requirements set by RCABC, and coverage must be unhindered by warranties that limit or exclude coverage when Hot Work is required. | |
+ | <li>'''Education and training''' – workers who perform hot work must be trained by the ''Contractor'' and kept current with acceptable methods. | ||
+ | <li>'''British Columbia Fire Code''' – a Fire Safety Plan, preventative methods or alternative work procedures, fire watches, and the use and placement of equipment at the Project site must comply with the BC Fire Code requirements for Hot Work. | ||
+ | <li>'''Fire Safety Plan''' – the ''Contractor'' must assess the hazards to property and persons and produce a written Fire Safety Plan prior to the start of work. The Fire Safety Plan must be kept on the ''Project'' site and must be kept current until the ''Project'' is completed. | ||
+ | <li>'''RoofStar Guarantee Standards''' – the Contractor must adhere to the '''''RoofStar Guarantee Standards''''' at each juncture where the interface of different membranes applications constitutes part of the Fire Safety Plan. | ||
+ | <li>'''Fire Watch''' – the ''Contractor'' must, as part of the Fire Safety Plan, conduct a fire watch | ||
+ | <ol> | ||
+ | <li>that complies with the ''British Columbia Fire Code''. | ||
+ | <li>assigned to competent, trained personnel using suitable equipment, including the use of a hand-held infrared thermometer. | ||
+ | <li>documented in a written fire watch log. | ||
+ | </li></ol> | ||
+ | <li>'''Hot Work Notification''' – notify the ''Project'' authority or the AHJ, as and when required, that Hot Works will be performed. | ||
+ | </li></ol> | ||
+ | </li></ol> | ||
==Workmanship== | ==Workmanship== | ||
− | While integrity and functionality of a new roof or waterproofed deck is the foundation of a '''''RoofStar Guarantee''''', it is no less important to ensure that the | + | While integrity and functionality of a new roof or waterproofed ''deck'' is the foundation of a '''''RoofStar Guarantee''''', it is no less important to ensure that the finished ''Project'' exhibits excellent workmanship. {{hilite | Therefore, the following Standards apply|| 2021-February-7 }}: |
+ | <ol> | ||
+ | <li>{{hilite | The ''Contractor'' must take reasonable measures to protect the ''Project'' from damage by the weather, during and at the completion of construction. Open penetrations and flashings must be temporarily sealed off from the weather, even when other trades are responsible to make a permanent seal or install overlapping materials. See also '''4.1 General''' || 2021-February-7 }}. | ||
+ | </li></ol> | ||
===Contractor Qualifications=== | ===Contractor Qualifications=== | ||
− | + | <ol> | |
+ | <li>Supervision and installation of a RoofStar-guaranteed ''Waterproofing System'' may be conducted only by established employees of ''Contractors'', and every ''Project'' must be supervised by a Journeyperson employee who holds a valid ticket. In keeping with RCABC Membership policy, a Journeyperson may supervise a maximum of three (3) apprentices and/or three (3) labourers (ref. RCABC Policy A-248, Rev. 5 April 2019). | ||
+ | </li></ol> | ||
==RoofStar Guarantee: Coverage and Limitations== | ==RoofStar Guarantee: Coverage and Limitations== | ||
− | A '''''RoofStar Guarantee''''' is available for almost any roof design, provided it is designed and built to the Standards in this | + | A '''''RoofStar Guarantee''''' is available for almost any roof design, provided it is designed and built to the Standards in this ''Manual''. Nevertheless, there are limitations and conditions. They are listed on the ''Guarantee'' Certificate, and include (without limitation) the following (as they are applicable to the type of ''Project''): |
<ol> | <ol> | ||
− | <li>Notwithstanding the definition of a Waterproofing or Water-shedding System, the '''''RoofStar Guarantee''''' does not cover the quality, installation or performance of the supporting deck | + | <li>{{hilite | The '''''RoofStar Guarantee''''' covers leaks resulting from new materials purchased, supplied and installed by the ''Contractor''. All new materials incorporated into a ''Project'' intended to qualify for a '''''RoofStar Guarantee''''' must be expressly Accepted by the RGC and listed in the '''''Roofing Practices Manual'''''. Accepted Materials include (without limitation)|| 2021-February-7 }} |
− | <li>The '''''RoofStar Guarantee''''' (subject to the limitations described herein or stated on the Guarantee | + | <ol> |
+ | <li>{{hilite | ''Primary'' and ''Secondary Materials'' || 2021-February-7 }}. | ||
+ | <li>{{hilite | penetration flashings and drains || 2021-February-7 }}. | ||
+ | <li>{{hilite | roof-related linear metal flashings || 2021-February-7 }}. | ||
+ | </li></ol> | ||
+ | {{hilite | All materials or products supplied by anyone other than an Associate Member, or which are installed by someone other than the ''Contractor'', will be excluded from coverage under the ''Guarantee'', and may void the ''Guarantee'' entirely || 2021-February-7 }}. | ||
+ | <li>Notwithstanding the definition of a ''Waterproofing'' or ''Water-shedding System'', the '''''RoofStar Guarantee''''' does not cover the quality, installation or performance of the ''supporting deck''. | ||
+ | <li>The '''''RoofStar Guarantee''''' (subject to the limitations described herein or stated on the ''Guarantee'' certificate) is a guarantee against leaks only, caused only by a failure of {{hilite | new materials installed by the ''Contractor'', or resulting from the ''Contractor 's'' installation of new materials. | ||
+ | <br><br> | ||
+ | The term "new materials" includes ''Primary'' and ''Secondary Materials'', ''linear metal flashings'', and both penetration flashings and roof drains that have been expressly accepted for use on a ''Project'' designed and constructed to qualify for a '''''RoofStar Guarantee'''''. Only materials listed in the Accepted Materials Division of the '''''Roofing Practices Manual''''' qualify for a '''''RoofStar Guarantee'''''. | ||
+ | <br><br> | ||
+ | The re-use of any existing material on a ''Project'' may void the Guarantee || 2021-February-7 }}. | ||
<li>Notwithstanding any of the Guarantee requirements in this '''Manual''', a '''''RoofStar Guarantee''''' <u>will not cover</u> | <li>Notwithstanding any of the Guarantee requirements in this '''Manual''', a '''''RoofStar Guarantee''''' <u>will not cover</u> | ||
<ol> | <ol> | ||
Line 255: | Line 321: | ||
<li>overloading. | <li>overloading. | ||
<li>water entry from other building components (walls, skylights, etc.). | <li>water entry from other building components (walls, skylights, etc.). | ||
− | <li>the failure of a drain or flashing supplied or installed by anyone other than the Contractor. | + | <li>the failure of a drain or flashing supplied or installed by anyone other than the ''Contractor''. |
− | <li>neglected maintenance of the Project. | + | <li>neglected maintenance of the ''Project''. |
<li>building air leakage. | <li>building air leakage. | ||
− | <li>modifications to the Project made by anyone other than the Contractor. | + | <li>modifications to the ''Project'' made by anyone other than the ''Contractor''. |
− | <li>changes in building use or occupancy.</li></ol> | + | <li>changes in building use or occupancy. |
+ | </li></ol> | ||
<li>drain leaders, which are not considered part of the roof system. | <li>drain leaders, which are not considered part of the roof system. | ||
<li>the costs to remove and reinstall irrigation or other services (including, without limitation, electrical and gas services). | <li>the costs to remove and reinstall irrigation or other services (including, without limitation, electrical and gas services). | ||
− | <li>replacement (new for old) of any Overburden. | + | <li>replacement (new for old) of any ''Overburden''. |
<li>damage or leaks caused by the roots of invasive plant species (for example, certain varieties of bamboo or willow), regardless of measures taken to protect the membrane. | <li>damage or leaks caused by the roots of invasive plant species (for example, certain varieties of bamboo or willow), regardless of measures taken to protect the membrane. | ||
<li>a sacrificial third ply or a coating, used as a walkway or warning zone, as it is not considered part of the roof system. | <li>a sacrificial third ply or a coating, used as a walkway or warning zone, as it is not considered part of the roof system. | ||
</li></ol> | </li></ol> | ||
− | <li>Overburdens may be installed on | + | <li>''Overburdens'' may be installed on a ''Conventionally Insulated Waterproofing System'' or ''Protected (“inverted”) Membrane Roof Assembly'', but not all designs are suitable for any type, size or depth of ''Overburden'' (see '''Part 14 THE ROOF as a PLATFORM'''). <span class="recommended">The RGC recommends that a roof supporting overburden be designed and constructed as a ''Protected Membrane Roof Assembly''</span>. The '''''RoofStar Guarantee''''' may be void if a roof is designed and constructed with ''Overburden'' that exceeds the capabilities of a ''Conventionally Insulated Waterproofing System''. |
− | <li>Only a fully adhered membrane may be used in a ''Protected | + | <li>Only a fully adhered membrane may be used in a ''Protected (“inverted”) Membrane Roof Assembly''. |
− | <li> | + | <li>An Integrity Scan |
+ | <ol> | ||
+ | <li>must be performed by an RGC-recognized service provider {{hilite | listed in this ''Manual'' || 2021-October-30 }}. | ||
+ | <li>is required on all ''Waterproofing Systems'', to ensure the waterproofing is leak and damage-free, when ''Overburdens'', amenities or equipment are or will be installed on the completed ''Waterproofing System'' by | ||
<ol> | <ol> | ||
− | <li>anyone other than the Contractor. | + | <li>anyone other than the ''Contractor''. |
− | <li>the Contractor, | + | <li>the ''Contractor'' but only when |
+ | <ol> | ||
+ | <li>{{hilite | the total ''Project'' area (footprint), inclusive of planters or other waterproofed features, exceeds 18.58 m2 (200 sf), and || 2021-October-30 }} | ||
+ | <li>the ''Overburdens'', amenities or equipment exceed 150 mm (6”) in depth. | ||
</li></ol> | </li></ol> | ||
− | + | <li>is not required when the ''Contractor'' installs overburden, amenities or equipment | |
− | + | <ol> | |
− | {| class="wikitable" | + | <li>equal to or less than 150 mm (6”) in depth. |
− | |+Figure 1.1 | + | <li>{{hilite | the total ''Project'' area (footprint), inclusive of planters or other waterproofed features, is less than 18.58 m2 (200 sf), but the ''Contractor'' must nevertheless protect all membrane-covered surfaces (including walls and parapets) with RoofStar-accepted protection materials immediately after the membrane is installed || 2021-October-30 }}. |
+ | </li></ol> | ||
+ | </li></ol> | ||
+ | <br> | ||
+ | See '''Figure 1.1''' for further reference. | ||
+ | {| class="wikitable"; table style="background-color:white"; border="#A9A9A9;" | ||
+ | |+ '''Figure 1.1''' (Click to expand) | ||
|- | |- | ||
− | | [[File:Figure 1.1.jpg|link=http://rpm.rcabc.org/images/c/cf/Figure_1.1.jpg| | + | | [[File:Figure 1.1.jpg|class=img-responsive | link=http://rpm.rcabc.org/images/c/cf/Figure_1.1.jpg | 550 px]] |
|} | |} | ||
− | <li>'''Electronic Leak Detection''' is mandatory for | + | </li></ol> |
+ | <li>'''Electronic Leak Detection''' is mandatory for grade-level ''Waterproofing Systems'', but optional for ''Waterproofing Systems'' on roofs. | ||
<li>'''Pre-curbs and Concrete Features''': | <li>'''Pre-curbs and Concrete Features''': | ||
<ol> | <ol> | ||
− | <li>When concrete walls or structures are constructed without a pre-curb, all concrete surfaces must be fully and continuously enveloped with the primary roof membrane. | + | <li>When concrete ''walls'' or structures are constructed without a pre-curb, all concrete surfaces must be fully and continuously enveloped with the primary roof membrane. |
− | <li>While the application of non‐penetrating bonded tiling or other architectural finishes to the waterproofing membrane is acceptable for a RoofStar Guarantee, and is subject to approval by the membrane manufacturer, the removal, reinstallation or replacement of any bonded finish, in order to investigate and repair leaks under the terms of the Guarantee, is the responsibility of others. | + | <li>While the application of non‐penetrating bonded tiling or other architectural finishes to the waterproofing membrane is acceptable for a '''''RoofStar Guarantee''''', and is subject to approval by the membrane manufacturer, the removal, reinstallation or replacement of any bonded finish, in order to investigate and repair leaks under the terms of the ''Guarantee'', is the responsibility of others. |
</li></ol> | </li></ol> | ||
<li>'''Modifications during the Guarantee Term''': | <li>'''Modifications during the Guarantee Term''': | ||
<ol> | <ol> | ||
− | <li>RGC must be notified in writing of any modifications or repairs to the RoofStar-guaranteed Project. | + | <li>RGC must be notified in writing of any modifications or repairs to the RoofStar-guaranteed ''Project''. |
− | <li>The Owner must ensure that any | + | <li>The Owner must ensure that any modification or repair work done on the ''Project'' during the guarantee period is performed to '''''RoofStar Guarantee Standards''''' by a ''Contractor'', and is inspected by a RoofStar-accepted observation firm. |
</li></ol> | </li></ol> | ||
− | <li>'''Maintenance''': the building Owner must ensure that the Project and its components are properly maintained. Debris in drains, caulking on or around metal flashings, and wind scouring of gravel are considered maintenance issues. | + | <li>'''Maintenance''': the building Owner must ensure that the ''Project'' and its components are properly maintained. Debris in drains, caulking on or around metal flashings, and wind scouring of gravel are considered maintenance issues. |
− | <li>'''Removal and Reinstallation of Overburdens''': in order to investigate and repair a leak, the '''''RoofStar Guarantee Program''''' must be allowed to remove Overburdens, to expose the membrane. The '''''RoofStar Guarantee''''' pays for the removal and reinstallation of <u>accessible | + | <li>'''Removal and Reinstallation of Overburdens''': in order to investigate and repair a leak, the '''''RoofStar Guarantee Program''''' must be allowed to remove ''Overburdens'', to expose the membrane. The '''''RoofStar Guarantee''''' pays for the removal and reinstallation of <u>accessible ''Overburdens'' only</u> (subject to the limits published below), when they are installed by the ''Contractor'', regardless of the ''Project'' design. The cost to remove, care for and reinstall any ''Overburden'' that exceeds these limits or conditions, which is ''inaccessible'', or which was supplied or installed by others, will be borne by the Owner. |
<ol> | <ol> | ||
<li>'''Maximum coverage area''': limited to one physically defined Project area (no maximum size) | <li>'''Maximum coverage area''': limited to one physically defined Project area (no maximum size) | ||
− | <li>The '''''RoofStar Guarantee''''' pays for removal and reinstallation of | + | <li>The '''''RoofStar Guarantee''''' pays for removal and reinstallation of of accessible ''Overburdens'' up to the following limits: |
<ol> | <ol> | ||
<li>''Extensive vegetated roof systems'', provided they are comprised of trays or other recognized modular methods and are less than 150 mm (6”) in depth, exclusive of the plants. | <li>''Extensive vegetated roof systems'', provided they are comprised of trays or other recognized modular methods and are less than 150 mm (6”) in depth, exclusive of the plants. | ||
− | <li>other accessible coverings, provided they are unitized (for example, pavers on pedestals) and do not exceed 1 | + | <li>other accessible coverings, provided they are unitized (for example, pavers on pedestals) and do not exceed 1 M<sup>2</sup> or 90 Kg (200 lb.) per unit. |
<li>gravel ballast and its associated drainage or protection material components, provided the ballast is less than 150 mm (6”) deep. | <li>gravel ballast and its associated drainage or protection material components, provided the ballast is less than 150 mm (6”) deep. | ||
− | <li>structures, furnishings or planters provided each item, or any single component of each item, is easily detachable, does not require a specialty trade, and is no heavier than 90 Kg (200 lb).</li></ol> | + | <li>structures, furnishings or planters provided each item, or any single component of each item, is easily detachable, does not require a specialty trade, and is no heavier than 90 Kg (200 lb). |
+ | </li></ol> | ||
</li></ol> | </li></ol> | ||
</li></ol> | </li></ol> |
Latest revision as of 18:25, 4 February 2021
1 References
In this Manual, all references
- to the British Columbia Building Code or other standards presume the current edition that is in force.
- to materials are assumed to be Accepted by the RGC, unless stated otherwise.
2 Definitions
In this Manual,
- Assembly
- means a System in combination with its supporting deck structure (adapted from ASTM D6630-08 Standard Guide for Low slope Insulated Roof membrane Assembly Performance.
- Contractor
- means the installer of a Project. For the purpose of issuing a RoofStar Guarantee, Contractor shall be read to mean a Member of the RCABC.
- Design Authority
- means the individual or firm responsible for the issuance of Project specifications and details to which the Project will be bid and constructed. When a Contractor designs a Project, the Contractor is deemed to be the Design Authority.
- Finished Waterproofing/Water-shedding System
- means the top surface of a Waterproofing System or Water-shedding System that may include ballast or Overburden.
- Guarantor
- means the RGC RoofStar Guarantee Program that issues the RoofStar Guarantee ("Guarantee"); the two terms may be used interchangeably.
- Linear Metal Flashings
- are flashings cut and shaped from flat metal stock, to redirect water at roof perimeters and edges, and are used in valleys and drainage spillways.
- Manual
- means the Roofing Practices Manual.
- Project
- means the designed or constructed Waterproofing System or Water-shedding System.
- System
- means the organization and securement of various interacting materials (apart from the supporting deck structure), designed and installed to prevent the transmission of water through the system into the conditioned space of a building (adapted from ASTM D6630-08 Standard Guide for Low slope Insulated Roof membrane Assembly Performance).
- Waterproofing System
- means a membrane or liquid-applied system that, regardless of slope, waterproofs a roof or structure at grade. These systems are typically installed on slopes less than 1:4 (3” in 12”).
- Water-shedding System
- means a roof system that, with sufficient slope, sheds water away from a structure but does not necessarily waterproof it.
Refer to the Glossary for further definitions of key terms used in this Manual.
3 Design
3.1 RoofStar 15-Year Guarantee
- Each project must be designed and constructed in compliance with both the RoofStar Guarantee Standards, together with the membrane manufacturer’s available 20-year System Warranty standards.
- Where enhanced roof system securement is required by the manufacturer, which may exceed the securement required in a Tested Assembly, an Assembly with Proven Past Performance or a custom-engineered securement, the higher securement requirements must be complied with.
3.2 System Types
Designing a good roof begins with the end in mind and an answer to the essential question, “What purpose will the roof serve?” For example, the roof may
- simply weatherproof the building interior.
- provide a location for building equipment and services.
- support liveable spaces.
Each of these functions may limit the choice of membrane assembly.
There are four principal waterproofing assemblies used on roofs:
- Uninsulated Systems(insulation may be installed beneath the deck).
- Conventionally Insulated Systems (sometimes referred to as Compact Roofs).
- Protected Membrane Roof Systems (also referred to as “inverted”).
- Modified Protected Membrane Roof Systems.
Of course, sometimes the roof deck influences these choices. Regardless of the Design Authority’s starting point, knowing where you are going is the beginning of a successful design.
Regardless of the system type, the Finished Waterproofing System is defined by whatever is placed on the membrane, which may be insulation, ballast, pavers or Overburden. These materials will displace water and therefore affect the height of membrane flashing needed to prevent water ingress. The definition of Finished Waterproofing System is illustrated below in Figures 1.3.2-1 and 1.3.2-2. See also 1.2 Definitions.
3.2.1 Conventionally Insulated Waterproofing Systems
- In a Conventionally Insulated Waterproofing System, the membrane is the final layer, exposed to the weather. It protects the other roofing components, including insulation, from exposure to water, wind and other weather conditions. Conventionally Insulated Waterproofing System are classified in this Manual by three different methods of attachment (securement) to the roof deck:
- Mechanically Attached Roof Systems (MARS)
- Partially Adhered Roof Systems (PARS)
- Adhesive Applied Roof Systems (AARS)
More about these three systems is offered in Part 3 SECURING the ROOF ASSEMBLY.
3.2.2 Protected and Modified Protected Membrane Roof Assemblies
NOTE: See more information on Protected and Modified Protected Roof Systems in Division B: Essential Elements.
- In a Protected Membrane Roof System (or Protected Membrane Roof Assembly, also called PMRA) the membrane is applied directly to the supporting deck structure or the deck overlay (as required and/or specified), and protected from both the elements and damage with insulation and an overburden. In this way, the membrane functions both to waterproof the roof and control air or vapour. Only RoofStar-accepted Extruded Expanded Polystyrene (XPS, conforming to CAN / CGSB-51.20-M87, Type 4) is acceptable for a PMRA. XPS is water-resistant (i.e. resistance to water absorption, moisture transfer, and capillary action), freeze-thaw cycling resistant, and possesses a high compressive strength. If a drainage layer is specified, it is typically installed between the membrane and insulation. An additional drainage layer may be installed above the insulation, together with a filter fabric mat and ballast or Overburden. These three components - a drainage layer, filter fabric and ballast - promote controlled drainage, resist infiltration of contaminants, resist the lifting forces of wind, and counteract the natural buoyancy of the insulation.
- PMRAs are the required roof assembly design for certain types of overburden. See 14.1.2 Design for RoofStar Guarantee Standards.
- A Modified Protected Membrane Roof System (or Modified Protected Membrane Roof Assembly, also called MPMRA) is similar to a PMRA except that that insulation is installed both below and above the membrane. This may offer cost savings as only the top layer of insulation requires ballast and the bottom layer (mechanically fastened or adhered) need not be Extruded Expanded Polystyrene and may be tapered to provide slope. As a general rule, two-thirds or more of the total thermal resistance (RSI or R value) should be above the membrane, but in all cases the Design Authority should perform the required psychrometric calculations before designing a roof system.
3.3 Accessibility for Maintenance
3.3.1 RoofStar 15-Year Guarantee
- On all new construction Projects, where external access is not provided, all roofs with a field elevation greater than 7500 mm (25’) above grade must incorporate safe, appropriate access to the roof, for example by incorporating stairs and a doorway or a properly located roof hatch. These requirements are recommended for existing buildings to facilitate maintenance and ongoing performance reviews.
3.3.2 All Projects
While the RoofStar Guarantee Standards pertain to the design and construction of a leak-free roof, accessible design is still critical since a roof must be regularly maintained. Therefore, while the following list is not exhaustive, the Design Authority is urged to consider these guiding principles when designing a roof Project.
- All roofs with a field elevation greater than 7500 mm (25’) above grade should incorporate access to the roof by stairs and a doorway or with a properly located roof hatch.
- Any hatch, ladder or mechanical unit should be located a sufficient distance away from the roof edge (setback zone) so that other fall protection measures are not required by those using or accessing this equipment. When it is not possible to situate a hatch, ladder or mechanical unit outside the setback zone, guard rails should be designed for the roof edge to provide additional fall protection for those using or accessing such equipment.
- Each roof should be designed to provide safe access for maintenance of roof drains, corners or mechanical equipment, where the roof is at least 3 m (10’) above the surface of the ground, or where a hazard to a person exists, should a fall be possible. This principle also applies to roof areas intended for regular occupancy. Therefore, provide fall protection in compliance with the Building Code having jurisdiction, and with the Workers Compensation Act Regulations, by designing appropriately located
- tall parapets.
- guardrails.
- tie-off anchors.
3.4 Waterproofing Integrity Scans and Electronic Leak Detection
An integrity scan is performed after the installation of the waterproofing roof system, before any Overburden, equipment or amenity space is installed on top of it. An integrity scan typically uses low-voltage electrical current to detect even the smallest breaches in the roof membrane, but some waterproofing materials may require the use of other technologies to verify the roof system’s integrity. Therefore, Design Authority should specify the appropriate technology, keeping in mind the limitations of each scan and detection methodology, and of the membranes that are specified.
Electronic Leak Detection (ELD) utilizes low-voltage electrical current, typically conducted through wires installed in a grid pattern, and are used in response to a leak, to isolate its location in order to minimize investigation time and material removal. This can benefit a building owner who will have to bear the costs of demolition or overburden removal when the standard limits of coverage afforded by the RoofStar Guarantee are exceeded by the Project design and construction. ELDs may be passive (installed but not monitored) or actively monitored (by the installer, through real-time data collection).
- Flood testing (as an alternative to an integrity scan) is not recommended. When flood testing is specified, testing shall be conducted prior to installation of insulation and roof coverings, and must be performed to ASTM D5957.
- Neither an integrity scan nor an Electronic Leak Detection (ELD) system are considered Accepted Materials, but firms that provide these services are nevertheless specifically recognized and approved by the RoofStar Guarantee Program.
- An integrity scan is required for some Projects (see 1.6 RoofStar Guarantee: Coverage and Limitations), but is nevertheless strongly recommended before the completed roof assembly is covered with Overburden, equipment or living (amenity) spaces (see 14.1.2.1).
- for Projects where multiple trades will have access to a roof that is under construction and completed, in order to identify breaches in the waterproofing membrane in a timely way and avoid future costly delays.
- when the roof assembly protects a sensitive occupied space (i.e. data centres, hospitals, critical infrastructure).
- when the roof supports any type of Overburden, equipment or living (amenity) space.
- When Electronic Leak Detection is specified, it should provide detection capabilities for all waterproofed surfaces, and should extend at least 50 mm (2") vertically from the water plane at
- all transitions.
- any point along the entire deck perimeter.
- protrusions.
3.5 Hot Works: Design
When any portion of a waterproofing system is installed with heat, the work is classified as Hot Work. Some tools used in the course of Hot Work can ignite combustible materials, and some building environments are more sensitive to fire than others, such as a building containing, or close to, flammable liquids. Hot work may occur during
- tear off (sparks).
- deck preparation (drying wet surfaces).
- cold temperatures (warming materials or surfaces).
- equipment use (sparks within electrical tools, or from cutting, drilling or grinding metal, concrete, stone or other hard surface products).
- The Design Authority may specify that the Contractor must maintain compliance with the RCABC Hot Work Program and consequently manage the Hot Work conducted on site.
- When the Project involves Hot Work, the Design Authority must either
- pre-approve alternate applications already written within the Manual when the specified application is deemed to be fire sensitive by the Contractor as part of the risk assessment process.
- provide alternate material and application requirements in the Specification for fire sensitive locations on the Project.
See also 1.4.3 Hot Works
- Contractor Requirements.
3.6 Variances
When a design is unable to conform to the Standard, the Design Authority may apply to the RGC for a written Variance. Application must be made in writing (email correspondence is common), and the request must
- identify the Project name, its civic address and the applicable RoofStar Guarantee number (if already initiated).
- articulate the nature of the design problem.
- cite the RoofStar Guarantee standard reference to which the Variance will apply.
- provide design drawings (and photographs, if available) as supporting information.
We may ask for more information in order to fully consider a request for a Variance and will issue a completed Variance only to the Design Authority for distribution to the Contractor.
A Variance may be unrestricted in its scope, or it may include one or more conditions that will affect the design and construction of the Water-shedding System or Waterproofing System, in order to accommodate the varied Standard. Occasionally, a Variance may also restrict coverage offered by the RoofStar Guarantee.
Variances are issued only for the specific issue on the Project identified in the written request, and do not constitute general permission to depart from the published Standards in this Manual, for any aspect of the same Project or for future Projects, designed or constructed by any other firm.
4 Scope
The Guarantee Standards, Guiding Principles, Recommendations and Reference Materials in this Manual pertain to both new roofing construction and replacement roofing, unless explicitly stated otherwise.
4.1 New Construction
New roof construction must utilize only newly manufactured materials, and may not incorporate recycled products, unless with the expressed, written consent of the RoofStar Guarantee Program.
4.2 Replacement Roofing and Additions
As a roof ages, is neglected or is damaged, it may lose its ability to perform reliably and effectively, necessitating replacement. Replacement roofing, also referred to as "re-roofing," whether made in whole or in part, should be undertaken with the Quality Assurance and Quality Control provided for under the RoofStar Guarantee Program. Regardless of the approach to replacement roofing, the existing deck structure must meet the pullout resistance rating for mechanical fasteners and must be capable of supporting all dead and live loads. Furthermore, the deck must be capable of supporting any additional dead loads of the new roof system.
Three types of replacement roofing are contemplated and permitted (with varying degrees of limitations and conditions) under the RoofStar Guarantee Program:
- System Replacement - removal and replacement of all roof system components, except for the supporting deck structure.
- Membrane Replacement – removal and replacement of the roof membrane, while retaining existing roof system components (i.e. insulation, ballast).
- Recovering - installation of a new membrane over an existing membrane, while retaining some or all of the other roof system materials (NOTE: Recovering is permitted only with a written Variance issued by the RoofStar Guarantee Program).
Qualifying and construction conditions and limitations for each of these replacement options are described below. Other conditions and limitation may be determined by the RoofStar Guarantee Program administration subject to the nature and specifications of the Replacement Roofing Project.
4.2.1 System Replacement
- Roof system replacement means the complete removal and replacement of all roof system and metal flashing materials, exclusive of the air or vapour control layers (see 1.4.2.1 (2) below). Only new replacement materials are permissible. The design of the replacement roof system, and the installation of new materials, must conform to the RoofStar Guarantee Standards for new roof construction, unless expressly varied elsewhere in this Standard (see, for example, alternate slope requirements and recommendations in 2.2.3 Replacement Roofing).
- Subject to the requirements in 6 AIR and VAPOUR CONTROLS, the decision to reuse and repair an existing air or vapour control layer remains the responsibility of the Design Authority.
- System replacement Projects that conform to the material requirements and standards published in this Manual qualify for all types of a RoofStar Guarantee.
4.2.2 Membrane Replacement
4.2.2.1 RoofStar 15-Year Guarantee
- In addition to the General Requirements for Membrane Replacement outlined below, a Project designed to qualify for a RoofStar 15-year Guarantee must
- be supported by the following, submitted in report form to the Guarantor for review and consideration prior to tender:
- moisture survey scan performed by a qualified person.
- at least three (3) cut tests for roof areas up to 20,000 sf (200 squares), or one (1) cut test for every 2000 sf (20 squares), whichever is more.
- one (1) cut test for every 3000 sf (30 squares) of roof area that exceeds the first 20,000 sf (200 squares).
- one (1) cut test for each small roof area measuring no more than 200 sf (2 squares).
- incorporate new insulation overlays in keeping with the requirements published in Part 8 INSULATION OVERLAYS.
- be supported by the following, submitted in report form to the Guarantor for review and consideration prior to tender:
4.2.2.2 General Requirements
Membrane replacement is a partial roof system replacement, limited to the membrane or materials adhered to the membrane. A written Variance is not needed for this type of Project, but for membrane replacement to qualify for a RoofStar Guarantee,
- the Design Authority must be certain the existing roof system is properly secured to the existing deck structure (see Part 3 SECURING the ROOF ASSEMBLY).
- the existing roof system must be demonstrably dry and free of any wet materials (wet materials must be replaced, in order to qualify for a RoofStar Guarantee).
- the existing field membrane must be removed and replaced with a new insulation overlay board and a new membrane.
- existing membrane flashing must be removed and replaced with new materials.
- the design must comply with the RoofStar Guarantee Standards for new roof construction.
4.2.3 Recovering
Recovering - installing a new membrane over an existing membrane - is permitted in certain circumstances for a five (5) or ten (10) year RoofStar Guarantee, though it is not a recommended practice and will limit the scope of coverage for the RoofStar Guarantee. Recovering does not qualify for a 15-year RoofStar Guarantee*.
Qualifying for a RoofStar Guarantee is subject to the Conditions and limitations listed below and is permitted only with a written Variance issued by the Guarantor. A RoofStar Guarantee issued for a recovered roof is limited strictly to the value of new roof system materials; existing materials that remain in place beneath new materials do not qualify for coverage under the RoofStar Guarantee.
4.2.3.1 Recovering: Project Qualifications
Any Variance permitting roof recovering must be applied for in writing by the Design Authority, addressed to the RoofStar Guarantee Program prior to the tendering of documents. To qualify for a Variance, the following conditions must be met and confirmed in the written application:
- The new roof system must be properly secured to the existing deck structure (see Part 3 SECURING the ROOF ASSEMBLY).
- The existing roof system must be distinct and physically separate from other roof areas.
- The request for a Variance must identify the type of roof system - Conventionally Insulated, Protected Membrane Roof System or Modified Protected Membrane Roof System.
- Conventionally Insulated Systems only: The existing roof system must be independently surveyed by qualified professionals using calibrated moisture detection equipment and cut tests, and the resulting survey shall be formally documented for review by the RoofStar Guarantee Program administration. The following requirements for cut tests apply, based on roof area. All cut tests shall be independently documented for review by the RoofStar Guarantee Program:
- At least three (3) cut tests for roof areas up to 20,000 sf (200 squares), or one (1) cut test for every 2000 sf (20 squares), whichever is more.
- One (1) cut test for every 3000 sf (30 squares) of roof area that exceeds the first 20,000 sf (200 squares).
- One (1) cut test for each small roof area measuring no more than 200 sf (2 squares).
- Where the roof has been constructed with a structurally sloped deck, at least 50% of the required cut tests shall sample roof areas in or near valleys, and areas; samples shall also be taken near roof drains.
- Where the roof has been constructed with a structurally flat deck, samples shall be taken near roof drains and in a random pattern across the roof.
- All cut tests for existing SBS-modified membrane roof systems shall be performed to ASTM D7636/D7636M, 11 Standard Practice for Sampling and Analysis of Modified Bitumen Roof Systems.
- Existing Conventionally Insulated Roof Systems constructed with Expanded Polystyrene insulation (EPS) may qualify for a RoofStar Guarantee, subject to the General Conditions and Limitations below.
4.2.3.2 Recovering: General Conditions and Limitations
In addition to the RoofStar Guarantee Standards found in this Manual, the following additional requirements and conditions apply:
- All wet material identified by either the independent moisture detection survey or through cut tests shall be
- specified for removal.
- removed in the course of construction.
- The existing membrane on a Conventionally Insulated System must be cut through
- in a grid pattern measuring no larger than 6m x 6m (approximately 20' x 20').
- around the perimeter of the roof area, no more than 0.2 m (8") from the edge.
- A grid-cut field membrane must be overlaid with a mechanically attached insulation overlay board acceptable to the RoofStar Guarantee Program; notwithstanding this requirement, only non-organic and moisture-resistant overlay boards may be used in the Project.
- When Expanded Polystyrene insulation (EPS) is present in an existing roof system, the existing membrane must be overlaid with at least one layer of 50 mm (2”) mineral wool or polyisocyanurate insulation, in combination with a RoofStar-accepted insulation overlay board (as required).
- New membranes must be properly secured to the underlying roof assembly.
- Only new strip-in flashings for roof penetrations are acceptable for a RoofStar Guarantee; reusing existing flashings is not permitted.
- Only new roof drains are acceptable for a RoofStar Guarantee, and under no circumstances shall existing roof drains be reused. Cast-iron roof drains in usable condition are exempted from this Standard (see 11.1.2.2(3)).
- Only new linear metal flashings are acceptable for installation at perimeters or at membrane terminations, and under no circumstances shall existing linear metal flashings be reused.
4.2.4 Tie-ins and Additions to Existing Roofing
- Where a new roof adjoins and ties into an existing roof, the two areas must be isolated and separated by a curb joint securely attached to the structure and waterproofed in keeping with the requirements in 2.5 Control Joints and Part 10 PERIMETERS and WALLS.
- If Project conditions do not allow for a curb joint, the Design Authority must obtain a written Variance from the Guarantor that permits the elimination of curb joints. Application for a Variance must include design specifications and construction details showing a positive water cut-off that fully isolates the existing roof from the new roof. In the absence of a curb joint, the new roof system must be easily distinguishable from the existing roof system.
4.3 Hot Works: Contractor Requirements
- The Contractor must maintain the requirements of the RCABC Hot Work Program. This includes the following, without limitation:
- Insurance Coverage – limits carried on the Contractor’s policy must equal or exceed the minimum requirements set by RCABC, and coverage must be unhindered by warranties that limit or exclude coverage when Hot Work is required.
- Education and training – workers who perform hot work must be trained by the Contractor and kept current with acceptable methods.
- British Columbia Fire Code – a Fire Safety Plan, preventative methods or alternative work procedures, fire watches, and the use and placement of equipment at the Project site must comply with the BC Fire Code requirements for Hot Work.
- Fire Safety Plan – the Contractor must assess the hazards to property and persons and produce a written Fire Safety Plan prior to the start of work. The Fire Safety Plan must be kept on the Project site and must be kept current until the Project is completed.
- RoofStar Guarantee Standards – the Contractor must adhere to the RoofStar Guarantee Standards at each juncture where the interface of different membranes applications constitutes part of the Fire Safety Plan.
- Fire Watch – the Contractor must, as part of the Fire Safety Plan, conduct a fire watch
- that complies with the British Columbia Fire Code.
- assigned to competent, trained personnel using suitable equipment, including the use of a hand-held infrared thermometer.
- documented in a written fire watch log.
- Hot Work Notification – notify the Project authority or the AHJ, as and when required, that Hot Works will be performed.
5 Workmanship
While integrity and functionality of a new roof or waterproofed deck is the foundation of a RoofStar Guarantee, it is no less important to ensure that the finished Project exhibits excellent workmanship. Therefore, the following Standards apply:
- The Contractor must take reasonable measures to protect the Project from damage by the weather, during and at the completion of construction. Open penetrations and flashings must be temporarily sealed off from the weather, even when other trades are responsible to make a permanent seal or install overlapping materials. See also 4.1 General.
5.1 Contractor Qualifications
- Supervision and installation of a RoofStar-guaranteed Waterproofing System may be conducted only by established employees of Contractors, and every Project must be supervised by a Journeyperson employee who holds a valid ticket. In keeping with RCABC Membership policy, a Journeyperson may supervise a maximum of three (3) apprentices and/or three (3) labourers (ref. RCABC Policy A-248, Rev. 5 April 2019).
6 RoofStar Guarantee: Coverage and Limitations
A RoofStar Guarantee is available for almost any roof design, provided it is designed and built to the Standards in this Manual. Nevertheless, there are limitations and conditions. They are listed on the Guarantee Certificate, and include (without limitation) the following (as they are applicable to the type of Project):
- The RoofStar Guarantee covers leaks resulting from new materials purchased, supplied and installed by the Contractor. All new materials incorporated into a Project intended to qualify for a RoofStar Guarantee must be expressly Accepted by the RGC and listed in the Roofing Practices Manual. Accepted Materials include (without limitation)
- Primary and Secondary Materials.
- penetration flashings and drains.
- roof-related linear metal flashings.
All materials or products supplied by anyone other than an Associate Member, or which are installed by someone other than the Contractor, will be excluded from coverage under the Guarantee, and may void the Guarantee entirely.
- Notwithstanding the definition of a Waterproofing or Water-shedding System, the RoofStar Guarantee does not cover the quality, installation or performance of the supporting deck.
- The RoofStar Guarantee (subject to the limitations described herein or stated on the Guarantee certificate) is a guarantee against leaks only, caused only by a failure of new materials installed by the Contractor, or resulting from the Contractor 's installation of new materials.
The term "new materials" includes Primary and Secondary Materials, linear metal flashings, and both penetration flashings and roof drains that have been expressly accepted for use on a Project designed and constructed to qualify for a RoofStar Guarantee. Only materials listed in the Accepted Materials Division of the Roofing Practices Manual qualify for a RoofStar Guarantee.
The re-use of any existing material on a Project may void the Guarantee. - Notwithstanding any of the Guarantee requirements in this Manual, a RoofStar Guarantee will not cover
- leaks resulting from
- improper design.
- overloading.
- water entry from other building components (walls, skylights, etc.).
- the failure of a drain or flashing supplied or installed by anyone other than the Contractor.
- neglected maintenance of the Project.
- building air leakage.
- modifications to the Project made by anyone other than the Contractor.
- changes in building use or occupancy.
- drain leaders, which are not considered part of the roof system.
- the costs to remove and reinstall irrigation or other services (including, without limitation, electrical and gas services).
- replacement (new for old) of any Overburden.
- damage or leaks caused by the roots of invasive plant species (for example, certain varieties of bamboo or willow), regardless of measures taken to protect the membrane.
- a sacrificial third ply or a coating, used as a walkway or warning zone, as it is not considered part of the roof system.
- leaks resulting from
- Overburdens may be installed on a Conventionally Insulated Waterproofing System or Protected (“inverted”) Membrane Roof Assembly, but not all designs are suitable for any type, size or depth of Overburden (see Part 14 THE ROOF as a PLATFORM). The RGC recommends that a roof supporting overburden be designed and constructed as a Protected Membrane Roof Assembly. The RoofStar Guarantee may be void if a roof is designed and constructed with Overburden that exceeds the capabilities of a Conventionally Insulated Waterproofing System.
- Only a fully adhered membrane may be used in a Protected (“inverted”) Membrane Roof Assembly.
- An Integrity Scan
- must be performed by an RGC-recognized service provider listed in this Manual.
- is required on all Waterproofing Systems, to ensure the waterproofing is leak and damage-free, when Overburdens, amenities or equipment are or will be installed on the completed Waterproofing System by
- anyone other than the Contractor.
- the Contractor but only when
- the total Project area (footprint), inclusive of planters or other waterproofed features, exceeds 18.58 m2 (200 sf), and
- the Overburdens, amenities or equipment exceed 150 mm (6”) in depth.
- is not required when the Contractor installs overburden, amenities or equipment
- equal to or less than 150 mm (6”) in depth.
- the total Project area (footprint), inclusive of planters or other waterproofed features, is less than 18.58 m2 (200 sf), but the Contractor must nevertheless protect all membrane-covered surfaces (including walls and parapets) with RoofStar-accepted protection materials immediately after the membrane is installed.
See Figure 1.1 for further reference.Figure 1.1 (Click to expand)
- Electronic Leak Detection is mandatory for grade-level Waterproofing Systems, but optional for Waterproofing Systems on roofs.
- Pre-curbs and Concrete Features:
- When concrete walls or structures are constructed without a pre-curb, all concrete surfaces must be fully and continuously enveloped with the primary roof membrane.
- While the application of non‐penetrating bonded tiling or other architectural finishes to the waterproofing membrane is acceptable for a RoofStar Guarantee, and is subject to approval by the membrane manufacturer, the removal, reinstallation or replacement of any bonded finish, in order to investigate and repair leaks under the terms of the Guarantee, is the responsibility of others.
- Modifications during the Guarantee Term:
- RGC must be notified in writing of any modifications or repairs to the RoofStar-guaranteed Project.
- The Owner must ensure that any modification or repair work done on the Project during the guarantee period is performed to RoofStar Guarantee Standards by a Contractor, and is inspected by a RoofStar-accepted observation firm.
- Maintenance: the building Owner must ensure that the Project and its components are properly maintained. Debris in drains, caulking on or around metal flashings, and wind scouring of gravel are considered maintenance issues.
- Removal and Reinstallation of Overburdens: in order to investigate and repair a leak, the RoofStar Guarantee Program must be allowed to remove Overburdens, to expose the membrane. The RoofStar Guarantee pays for the removal and reinstallation of accessible Overburdens only (subject to the limits published below), when they are installed by the Contractor, regardless of the Project design. The cost to remove, care for and reinstall any Overburden that exceeds these limits or conditions, which is inaccessible, or which was supplied or installed by others, will be borne by the Owner.
- Maximum coverage area: limited to one physically defined Project area (no maximum size)
- The RoofStar Guarantee pays for removal and reinstallation of of accessible Overburdens up to the following limits:
- Extensive vegetated roof systems, provided they are comprised of trays or other recognized modular methods and are less than 150 mm (6”) in depth, exclusive of the plants.
- other accessible coverings, provided they are unitized (for example, pavers on pedestals) and do not exceed 1 M2 or 90 Kg (200 lb.) per unit.
- gravel ballast and its associated drainage or protection material components, provided the ballast is less than 150 mm (6”) deep.
- structures, furnishings or planters provided each item, or any single component of each item, is easily detachable, does not require a specialty trade, and is no heavier than 90 Kg (200 lb).