Roofs - Insulation Overlays

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Roofs - Insulation Overlays

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Accepted Materials for a RoofStar Guarantee

The tables and products shown below provide basic material data and links to more information about the materials, including manufacturers' published Technical Data sheets, but this information is not intended for use as a comparison of material performance or quality. It is the sole responsibility of the Design Authority to assess the performance capability and material suitability for specific design requirements.

The materials listed are those which have been accepted by the RoofStar Guarantee Program (RCABC Guarantee Corp., or RGC) for use in a roof or grade-level waterproofing system that will qualify for a RoofStar Guarantee. The acceptance of these materials by the RGC (RoofStar Guarantee Program) in no way reflects on the quality or performance of other materials not listed.

The materials and guideline specifications are listed under the name of the manufacturer and/or supplier of the primary membrane material, with the exception of BUR membranes for which the reader will find RoofStar Guarantee Program guidelines on traditional built-up roofing systems (BUR) incorporating organic and glass felt primary membranes.

Insulation overlays are used to separate the roof membrane from the primary insulation, usually for one of two reasons:

  • to prevent the insulation from affecting the performance of the roof membrane
  • to prevent the roof membrane and / or the method of application from affecting the insulation

The insulation can affect the performance of the roof membrane in the following ways:

  • the insulation may be incompatible with the membrane, resulting in a loss of physical properties
  • different coefficients of thermal expansion may result in membrane splits / cracks.

The roof membrane and / or the method of application can affect the insulation in the following ways:

  • the insulation may not be capable of withstanding asphalt application temperatures and may “burn-out”
  • some insulations will not accommodate direct torch-applied membranes
  • insulations that are too “soft” may result in delamination or damage to the membrane or insulation when exposed to heavy loads or traffic
  • the solvents and adhesives used for flexible membranes may adversely affect the insulation.


Moisture-resistant Gypsum Core Board Overlays

All boards sized 1219.2 mm x 2438 mm (48" x 96"). Click on a manufacturer's name to see the full list of their products accepted for use in the RoofStar Guarantee Program
Manufacturer Product Name Board Thickness
mm (in.)
Board Weight
(lb/sf)
Board Comp. Strength
(psi, nominal)
Georgia-Pacific Canada Ltd. DensDeck Roofboard 6.4 (1/4) 1.100 500-900
Georgia-Pacific Canada Ltd. DensDeck Roofboard 12.7 (1/2) 1.950 500-900
Georgia-Pacific Canada Ltd. DensDeck Roofboard 15.9 (5/8) 2.500 500-900
Georgia-Pacific Canada Ltd. DensDeck® Prime with EONIC Roof Board 6.4 (1/4) 1.150 900
Georgia-Pacific Canada Ltd. DensDeck® Prime with EONIC Roof Board 12.7 (1/2) 1.975 900
Georgia-Pacific Canada Ltd. DensDeck® Prime with EONIC Roof Board 15.9 (5/8) 2.550 900
USG (CGC) SecureRock Securerock Glass-Mat Roof Board 6.4 (1/4) 1.200 700-1000
USG (CGC) SecureRock Securerock Glass-Mat Roof Board 12.7 (1/2) 2.000 700-1000
USG (CGC) SecureRock Securerock Glass-Mat Roof Board 15.9 (5/8) 2.700 700-1000
USG (CGC) SecureRock Securerock Gypsum Fibre Roof Board 6.4 (1/4) 1.570 1800
USG (CGC) SecureRock Securerock Gypsum Fibre Roof Board 9.5 (3/8) 1.960 1800
USG (CGC) SecureRock Securerock Gypsum Fibre Roof Board 12.7 (1/2) 2.760 1800
USG (CGC) SecureRock Securerock Gypsum Fibre Roof Board 15.9 (5/8) 3.200 1800
USG (CGC) SecureRock Securerock Coated Ultralight Glass Mat Roof Board* 6.4 (1/4) 1.200 700-1000
USG (CGC) SecureRock Securerock Coated Ultralight Glass Mat Roof Board* 12.7 (1/2) 1.700 700-1000
USG (CGC) SecureRock Securerock Coated Ultralight Glass Mat Roof Board* 15.9 (5/8) 2.200 700-1000
USG (CGC) SecureRock Securerock Ultralight Glass Mat Roof Board 6.4 (1/4) 1.200 700-1000
USG (CGC) SecureRock Securerock Ultralight Glass Mat Roof Board 12.7 (1/2) 1.700 700-1000
USG (CGC) SecureRock Securerock Ultralight Glass Mat Roof Board 15.9 (5/8) 2.200 700-1000
* Indicates conditions of acceptance. See the product page for more information.

Asphaltic Overlays

Click on a manufacturer's name to see the full list of their products accepted for use in the RoofStar Guarantee Program
Manufacturer Product Name Thickness
(mm)
Thickness
(in.)
Dimensions
(mm)
Dimensions
(in.)
Compressive
Strength
(kPa)
Compressive
Strength
(psi)
Thermal
Resistance
(RSI/25.4 mm)
Thermal
Resistance
(R/inch)
Hal Industries Inc. Perma-Board 4.5 3/16 1000 x 2000 39 x 66 - - - -
IKO Industries Ltd. Protecto Board 4.5, 6.4, 12.7 3/16, 1/4, 1/2 1220 x 1520, 1220 x 2440 48 x 60, 48 x 96 - - - -
IKO Industries Ltd. Protectobase 95 4.5 3/16 - - - - - -
IKO Industries Ltd. Protectobase 180 4.5 3/16 915 x 2400 36 x 96 - - - -
Polyglass USA, Inc. Polyboard E 4.5, 6 3/16, 1/4 1220 x 1520 48 x 60, 48 x 96 - - - -
Polyglass USA, Inc. Polyboard W 4.5 3/16 1000 x 2000 40 x 80 - - - -
Soprema Inc. Sopraboard 4.5, 6.3 3/16, 1/4 1220 x 1520, 1220 x 2400 48 x 60, 48 x 96 - - - -

High-density Insulation Overlays Template:Materials - Insulation Overlay (High-density Insulation Board)

Composite and Laminated Overlays Template:Materials - Insulation Overlay (Composite Board)

Fibreboard Overlays Template:Materials - Insulation Overlay (Fibreboard)



Accepted Materials


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